GMP Reliability Engineer - Asset Care & RCA Lead

FLBK FUJIFILM Diosynth Biotechnologies UK Limited; Billingham; On-site; GBP 40,000 - 60,000; Full time

Job summary

FLBK FUJIFILM Diosynth Biotechnologies UK Limited in Billingham is seeking a Reliability Engineer to drive uptime, compliance and cost efficiency across GMP manufacturing and utilities. You will apply reliability methods, convert failure data into standard work, and lead defect elimination to deliver measurable risk reduction.

You will design condition monitoring programs, use RCM/FMECA to optimize preventive maintenance, lead RCAs, and define spare strategies.

Qualifications

• Bachelor's degree in mechanical or related field.
• 2+ years in mechanical maintenance/engineering in a regulated environment (GMP/life sciences).
• Experience with CMMS (e.g., SAP PM) and RCA/5-Why.
• Familiarity with data integrity, deviations/CAPA and change control.

Responsibilities

• Lead the site reliability program with asset criticality, risk register and defect elimination.
• Design and run condition monitoring and lubrication programs (vibration, thermography, ultrasound, oil analysis).
• Use RCM/FMECA to optimize preventive/predictive maintenance frequencies under change control.
• Lead root cause analyses for significant events and implement corrective actions with checks.
• Define critical spares strategies with Engineering and Stores.
• Extract and analyze maintenance data, steward KPIs (MTBF/MTTR) and translate insights into actions.
• Collaborate with QA, EHS, Automation, Procurement, Capital Projects and Validation to ensure audit readiness.

Skills

Reliability engineering

CMMS experience

Data analysis

Root cause analysis

Education

Bachelor's degree in Mechanical or related engineering

HNC/HND equivalent

Tools

SAP PM

Job description

FLBK FUJIFILM Diosynth Biotechnologies UK Limited in Billingham is seeking a Reliability Engineer to drive uptime, compliance and cost efficiency across GMP manufacturing and utilities. You will apply reliability methods, convert failure data into standard work, and lead defect elimination to deliver measurable risk reduction.

You will design condition monitoring programs, use RCM/FMECA to optimize preventive maintenance, lead RCAs, and define spare strategies.