Fuel Systems Senior Engineer

Caterpillar Brazil; Peterborough; On-site; GBP 52,000 - 64,000; Full time

Benefits offered by this job

25 days annual leave

Up to 12% Bonus

Contributory pension scheme - Caterp.

Share scheme - Caterpillar match 50%

Flexible benefits including health/dn/

Job summary

Caterpillar Inc. in Peterborough, UK, is seeking a Fuel Systems Senior Engineer to lead the design and development of high‑pressure common rail fuel systems for next‑gen engines, collaborating with a global team to deliver robust performance.

The role includes risk assessment, DVP&R activities, and hands‑on testing, with travel up to 10% and a permanently onsite five‑day week in Peterborough.

Qualifications

• Knowledge of High-Pressure Common Rail Diesel Fuel Injection Systems.
• Ability to communicate effectively with stakeholders at all levels.
• Experience applying project management strategies and tools.
• Strong attention to detail and quality assurance practices.

Responsibilities

• Lead specification and development of new high-pressure fuel systems for NPIs.
• Collaborate with fuel system suppliers to meet performance requirements.
• Plan and deliver development projects within time and cost constraints.
• Assess risk via FMEA and coordinate simulation/validation activities.
• Investigate complex issues using structured problem solving (8D).
• Lead cross-functional design reviews for production-ready systems.

Skills

HPCR Diesel Fuel

Effective Communications

Project Management

Attention to Detail

Job description

Career Area: Engineering Job Description: Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Job Title

Fuel Systems Senior Engineer

Salary

£57,737 per annum + dependent upon experience

Location

Peterborough, UK

Benefits

• 25 days annual leave,
• Up to 12% Bonus
• Contributory pension scheme - Caterpillar will double the employee's contribution
• Up to 10% Contributory share scheme - Caterpillar will match 50% of the employee's contribution.
• Optional flexible benefits including access to health and dental care plans, EV car lease, holiday purchase.

About IPSD

Caterpillar’s Industrial Power Systems Division (IPSD) designs, tests and manufactures 0.5 to 18L Cat® and Perkins engines that power over 5000 applications including Marine, Petroleum, Industrial Applications, Electric Generators, and Locomotives. Caterpillar’s company strategy includes sustainability as one of four focus areas and IPSD is engaged and actively preparing green energy solutions for the future.

Job Summary

An exciting opportunity exists within the Component Engineering department to lead the design and development of high-pressure common rail fuel systems on the next generation of engine platforms. As part of a small, friendly team, you will collaborate with a global team of engineers, suppliers and production facilities, shaping solutions from concept to production that achieve world-class levels of performance, quality and reliability.

Opportunity for Business Travel for up 10% of working time. This position is 5 days in the office role based in Peterborough, UK.

What You Will Do

• Lead the specification and development of new high-pressure common rail fuel systems to meet New Product Introduction (NPI) Requirements.
• Collaborate with fuel system technology suppliers to align on functional performance requirements and to develop system solutions.
• Plan and deliver fuel system/component development projects to time, cost and quality requirements.
• Assess technical risk through FMEA; define and coordinate simulation and validation activities (DVP&R).
• Investigate and resolve complex technical system issues using 8D methodology.
• Lead cross-functional design reviews with manufacturing, quality and purchasing teams to deliver a production worthy fuel system design.
• Assess fuel system performance via engine and / or rig bench testing.

What You Have

• Technical Excellence: Knowledge of High-Pressure Common Rail Diesel Fuel Injection Systems and associated components; ability to develop and provide solutions to significant technical challenges.
• Effective Communications: Understanding of effective communication concepts, tools and techniques; ability to effectively transmit, receive, and accurately interpret ideas, information, and needs through the application of appropriate communication behaviors. Adapts documents and presentations for the intended audience. Demonstrates both empathy and assertiveness when communicating a need or defending a position. Communicates well downward, upward, and outward.
• Project Management: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives. Utilizes preferred tools, techniques and methods for estimating project cost and time. Identifies risks and vulnerabilities; creates contingency plans. Conducts regular and ad‑hoc project reviews with project team, sponsors, and customers. Maintains open communication among project participants and interested parties.
• Accuracy and Attention to Detail: Understanding the necessity and value of accuracy; ability to complete tasks with high levels of precision. Evaluates and makes contributions to best practices. Processes large quantities of detailed information with high levels of accuracy. Productively balances speed and accuracy. Implements a variety of cross-checking approaches and mechanisms. Demonstrates expertise in quality assurance tools, techniques, and standards.

What You Will Get

An opportunity to develop a deep understanding of Industrial Engine Fuel Systems whilst influencing the product design & performance of Caterpillar’s next generation of engines whilst working as part of a highly motivated team at a world‑class engine development & manufacturing facility.

About Caterpillar

Caterpillar Inc. is the world’s leading manufacturer of construction and mining equipment, off‑highway diesel and natural gas engines, industrial gas turbines and diesel‑electric locomotives. For nearly 100 years, we’ve been helping customers build a better, more sustainable world and are committed and contributing to a reduced‑carbon future. Our innovative products and services, backed by our global dealer network, provide exceptional value that helps customers succeed.

NB. The panel cannot make assumptions when shortlisting therefore please demonstrate your qualifications and experience on your CV relevant to the criteria outlined. Pending the number of applications, the criteria for the position may be enhanced to facilitate shortlisting. #LI This position requires working onsite five days a week.

Posting Dates: September 21, 2026 - October 5, 2026

Caterpillar is an Equal Opportunity Employer. Qualified applicants of any age are encouraged to apply

There’s more to work at Caterpillar than just the work itself. We hire smart, friendly people and it shows in our culture. We hold ourselves to high standards and make sure our values of integrity, excellence, teamwork, commitment and sustainability come to life in the way we work. We make sure our employees feel continuously challenged while also supported. We provide professional growth opportunities, including leadership programs. We celebrate the diversity of our team, while also working together as one Caterpillar. Our culture, like everything at our company, is made possible by each employee’s contribution. Person by person, we create the environment we work in, and we are proud of the Caterpillar we’ve built.