EV Battery Pack Design Engineer

Q1 Technologies, Inc.; Banbury; Presencial; GBP 60 000 - 80 000; Tempo integral

Resumo da oferta

Q1 Technologies, Inc. is seeking a skilled Mechanical Design Engineer to advance EV battery pack development. You will design enclosures, structures, cooling systems, and integration interfaces using CATIA.

You will create 3D models, assemblies, BOMs, and drawings, participate in DFMEA, DVP&R, and design reviews, and collaborate with suppliers and internal teams to ensure manufacturability and quality. This role requires GD&T proficiency, knowledge of HV safety, and experience launching

Qualificações

• Bachelor's or master's degree in mechanical/automotive engineering.
• 5+ years in automotive design engineering, EV battery packs.
• Proficiency in CATIA V5/V6.
• Strong knowledge of sheet metal, castings, extrusions, plastics and structural design.
• Experience with GD&T, DFMEA, DVP&R, BOM management and release processes.
• Ability to interpret CAE and test results for design optimization.
• Strong problem-solving, communication, and teamwork.
• Experience with EV OEMs or Tier-1 suppliers (preferred).

Responsabilidades

• Design and develop battery pack components and enclosures.
• Create 3D CAD models, assemblies, drawings, and BOMs.
• Support packaging studies for vehicle integration and safety.
• Define and manage interfaces and packaging constraints.
• Develop designs from concept to production release.
• Apply GD&T and engineering standards in design.
• Support DFMEA, DVP&R, reviews and change management.
• Collaborate with suppliers and internal teams to resolve issues.
• Ensure DFM/DFA compliance and automotive standards.
• Support CAE/validation activities including testing.
• Coordinate with cross-functional teams for deliverables.
• Support prototypes and production launches.

Conhecimentos

CATIA V5

CATIA V6

GD&T

DFMEA

DVP&R

BOM management

Engineering release

HV integration

Thermal management

CAE result interpretation

Formação académica

Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, or related discipline

Ferramentas

PLM tools

BOM management software

DVP&R tracking tools

Descrição da oferta de emprego

• Design and develop battery pack components including enclosures, structural parts, cooling systems, busbars, brackets, and mounting systems.
• Create 3D CAD models, assemblies, 2D drawings, and BOMs.
• Support battery pack packaging studies considering vehicle integration, serviceability, manufacturability, and safety requirements.
• Define and manage component interfaces and packaging constraints.

2. Mechanical Design & Product Development

• Develop detailed designs from concept through production release.
• Apply GD&T principles and engineering standards in component design.
• Support DFMEA, DVP&R, design reviews, and engineering change management activities.
• Collaborate with suppliers and internal teams for component development and issue resolution.
• Ensure compliance with DFM/DFA guidelines and automotive quality standards.

3. CAE & Validation Support

• Work with CAE teams to support structural, thermal, vibration, and crash simulations.
• Review simulation results and implement design improvements.
• Support DV/PV testing, environmental testing, vibration testing, and performance validation.
• Participate in root cause analysis and corrective action implementation.

4. Cross-Functional Collaboration

• Coordinate with battery, thermal, electrical, BMS, manufacturing, and vehicle integration teams.
• Support technical discussions with suppliers and program stakeholders.
• Track engineering deliverables, open issues, and design changes throughout the development cycle.
• Ensure timely release of engineering documentation and design updates.

5. Manufacturing & Launch Support

• Support prototype build activities and production trials.
• Collaborate with manufacturing teams on tooling, assembly processes, and design optimization.
• Participate in PFMEA reviews and process validation activities.
• Support launch readiness and production issue resolution.

Required Skills & Qualifications

• Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, or related discipline.
• 5+ years of experience in automotive design engineering, preferably in EV battery pack development.
• Proficiency in CAD tools such as CATIA V5 & CATIA V6.
• Strong understanding of sheet metal, castings, extrusions, plastics, and structural design.
• Experience with GD&T, DFMEA, DVP&R, BOM management, and engineering release processes.
• Knowledge of battery pack structures, thermal management systems, and HV component integration.
• Ability to interpret CAE and test results for design optimization.
• Strong problem-solving, communication, and teamwork skills.

Preferred Qualifications

• Experience working with EV OEMs or Tier-1 suppliers.
• Knowledge of lithium-ion battery systems and HV safety requirements.
• Familiarity with battery pack manufacturing processes such as welding, bonding, sealing, and assembly.
• Exposure to PLM tools.
• Experience supporting prototype builds and production launches.
• Understanding of automotive standards and regulations related to EV battery systems.