Electronics Manufacturing Engineer

Malloy Aeronautics Ltd.; Maidenhead; On-site; GBP 38,000 - 52,000; Full time

Benefits offered by this job

9-day fortnight alternate Fridays off

BAE Systems Share Incentive Plan

5% employer pension contribution

Annual collective incentive bonus

Maternity leave 6 months full-pay

Paternity leave 4 weeks full-pay

20 days annual leave + 3-day Christmas

Healthcare Cash Plan with Virtual GP

Mental health and wellbeing support

Cycle to Work Scheme

Armed Forces Covenant

Job summary

Malloy Aeronautics Ltd. is seeking an electronics manufacturing engineer to support the assembly and testing of PCBAs and electronic modules used in UAV systems. You will bridge design and production, ensuring components are built to specification and testable.

You will develop SOPs, investigate issues, document traceability, and collaborate with engineers to improve DFM/DFT, tooling, and test rigs. Ideal candidates hold UK residency, with security clearance eligibility, and can work from

Qualifications

• Hands-on experience with electronics assembly, fault diagnosis, and test equipment.
• Proficiency in interpreting schematics, wiring diagrams, and assembly drawings.
• Strong attention to detail and process discipline in manufacturing environments.
• Clear communication and ability to document procedures and train technicians.

Responsibilities

• Support the assembly and production of PCBAs, wiring looms, and electronic modules used across UAV systems.
• Develop, document, and maintain SOPs, build instructions, and test guides.
• Investigate and resolve build issues, non-conformances, or test failures in production batches.
• Collaborate with electronics design engineers to improve DFM and DFT practices.
• Create and maintain wiring diagrams, test reports, and traceability documentation for regulatory and quality compliance.
• Define and optimise production tooling, test rigs, and custom fixtures to streamline assembly processes.
• Perform or support functional testing, continuity checks, and basic debugging of circuit assemblies.
• Track build status, yield, and rework metrics to support production performance monitoring.
• Contribute to the selection of production methods and equipment for new electronic designs.
• Support continuous improvement in build quality, reliability, and efficiency across electronics production workflows.
• Procurement of machinery for PCB development and manufacture – develop business cases to ensure full justification for capital investments.

Skills

Electronics assembly

Fault diagnosis

Test equipment

Schematics interpretation

Documentation

Team collaboration

Process improvement

Planning flexibility

Tools

Oscilloscope

Multimeter

PCB design tools (Altium/Eagle)

Job description

Join the Team Building the Future of Flight

Are you looking for an opportunity to make a real impact, take on exciting challenges, and be part of a team that's shaping the future of aviation?

At Malloy Aeronautics, you'll play a key role in helping us develop innovative technology that's changing the way the world moves.

Who are we?

We're on a mission to revolutionise unmanned flight. At Malloy Aeronautics, we develop advanced heavy-lift UAVs for both defence and commercial applications.

What sets us apart is our in-house approach. From design and engineering to manufacturing and testing, the majority of our work happens under one roof in Berkshire, allowing us to innovate quickly, maintain exceptional quality, and bring ideas to life faster.

For our teams, that means hands‑on involvement, real ownership, and the opportunity to help shape the future of aviation.

What are we looking for?

Responsible for supporting the manufacturing, assembly, and testing of electronic systems used in UAV platforms. Acts as the key link between design engineering and production, ensuring that electronic components and assemblies are built to specification, are testable, and meet quality and performance requirements. Works closely with technicians, design engineers, and supply chain teams to improve build processes, troubleshoot production issues, and ensure repeatability and reliability in the final product.

Ability to hold Security Clearance – 5 years residence in the UK

What You’ll Be Doing (but Not Limited To)

• Support the assembly and production of PCBAs, wiring looms, and electronic modules used across UAV systems
• Develop, document, and maintain standard operating procedures (SOPs), build instructions, and test guides
• Investigate and resolve build issues, non-conformances, or test failures in production batches
• Collaborate with electronics design engineers to improve DFM (Design for Manufacture) and DFT (Design for Test) practices
• Create and maintain wiring diagrams, test reports, and traceability documentation for regulatory and quality compliance
• Define and optimise production tooling, test rigs, and custom fixtures to streamline assembly processes
• Perform or support functional testing, continuity checks, and basic debugging of circuit assemblies
• Track build status, yield, and rework metrics to support production performance monitoring
• Contribute to the selection of production methods and equipment for new electronic designs
• Support continuous improvement in build quality, reliability, and efficiency across electronics production workflows
• Procurements machinery for PCB development and manufacture – develop business cases to ensure full justification for capital investments

Essential Skills And Experiences

• Hands‑on experience with electronics assembly, fault diagnosis, and test equipment (e.g. multimeter, oscilloscope)
• Proficient in interpreting schematics, wiring diagrams, and assembly drawings
• Strong attention to detail and process discipline in manufacturing environments
• Clear communicator with the ability to document procedures and train technicians effectively
• Able to collaborate across teams (engineering, operations, QA) to resolve production issues efficiently
• Organised and proactive in identifying and implementing improvements to production processes
• Flexibility in task structure – adaptive planning

Desired Skills And Experiences

• Extensive knowledge on PCB and how they are manufactured
• PCB rework and assembly experience
• Good understanding of PCB layout, component types, circuit functionality, and common failure modes
• Knowledge of test procedures, validation steps, and fault isolation methods for electronics
• Understanding of BOM structures, engineering change control, and traceability requirements
• Good working knowledge of coding languages – C/C++, Python, Power Query etc
• Desirable: experience in low-volume/high-reliability industries such as aerospace, automotive, or robotics
• Desirable: Awareness of UAV subsystems (e.g. power distribution, flight control, telemetry) and their integration requirements
• Desirable: Familiarity with electronic manufacturing processes, soldering standards (e.g. IPC), and ESD precautions
• Desirable: Experience with PCB designing – DFM/DFA process involvement

Benefits You May Be Eligible For

• Alternate Fridays off with our 9-day fortnight
• BAE Systems Share Incentive Plan
• 5% employer pension contribution
• Annual collective incentive bonus scheme
• Enhanced family leave with 6 months' full-pay maternity leave and 4 weeks' full-pay paternity leave
• 20 days' annual leave, increasing with service, plus a 3-day Christmas shutdown
• Company sick pay
• Healthcare Cash Plan with Virtual GP access, dental and optical support, plus free cover for dependent children up to age 24
• Mental health and wellbeing support available 24/7
• Cycle to Work Scheme
• Proud supporter of the Armed Forces through our Bronze Armed Forces Covenant commitment.

Malloy Aeronautics employees will be subject to both security and export control restrictions. These restrictions mean that factors including your nationality, any previous nationalities you have held, and your place of birth may limit those roles you can perform for the organisation.

We’re committed to building an inclusive workplace where everyone feels valued and supported. We know that a diversity of backgrounds, perspectives and experiences strengthens our teams and is vital to the work we do.

Please be aware that many roles at Malloy Aeronautics are subject to both security and export control restrictions. These restrictions mean that factors such as your nationality, any nationalities you may have previously held, and your place of birth can restrict the roles you are eligible to perform within the organisation. All applicants must as a minimum achieve Baseline Personnel Security Standard. Many roles also require higher levels of National Security Vetting where applicants must typically have 5 to 10 years of continuous residency in the UK depending on the vetting level required for the role, to allow for meaningful security