Controls Design Engineer

Matcon Limited; Evesham; On-site; GBP 55,000 - 75,000; Full time

Job summary

Matcon Limited is seeking a Controls Design Engineer at its Head Office in Evesham. The role focuses on electrical, pneumatic and functional safety systems for powder handling equipment, ensuring compliant, manufacturable designs across markets.

You will collaborate with Mechanical Engineering, Operations and Software teams to deliver robust control solutions and maintain documentation in line with CE, Machinery Regulation and ISO standards.

Qualifications

• HNC, HND, Degree or equivalent in Electrical/Controls Engineering.
• Experience in controls design for industrial machinery or process systems.
• Experience with ATEX and hazardous area applications.

Responsibilities

• Develop electrical and pneumatic control concepts for new and existing equipment.
• Prepare detailed schematics, panel layouts and manufacturing documentation.
• Design control architectures for UK, European and North American markets.
• Develop network architectures (Ethernet/IP, Profinet) and select components.
• Produce FDS and ensure compliance with standards.

Skills

Control systems

Electrical design

Pneumatic design

Documentation

Communication

Independent work

Team collaboration

Education

Electrical/Controls Engineering degree

HNC/HND qualification

Tools

AutoCAD Electrical

Electrical panels design

Job description

Join IDEX Material Processing Technologies and be part of a team that provides specialist equipment & solutions for powder material handling & blending, particle size reduction, and liquid processing for the pharmaceutical, nutraceutical, food, and biopharmaceutical sectors. Here, you’ll collaborate with talented professionals from our globally recognized brands—including Quadro, Fitzpatrick, Matcon, and Microfluidics—who are dedicated to solving complex manufacturing challenges.

Our commitment to trust, teamwork, and excellence empowers every team member to contribute meaningfully to help our global customers. We celebrate diversity and inclusivity, ensuring that every voice is heard and valued. If you are passionate about creative problem-solving and want to make a real impact, come and discover a rewarding career with IDEX MPT, where every day is an opportunity to excel and drive positive change.

Controls Design Engineer

Overall Purpose Of Role

The Controls Design Engineer is responsible for the design and development of electrical, pneumatic and functional safety systems for powder handling and process equipment applications. The role focuses on the creation of compliant, manufacturable and supportable controls solutions from concept through detailed design, ensuring all systems meet applicable machinery safety, ATEX, cybersecurity and international compliance requirements. Working closely with Mechanical Engineering, Operations and the Controls Software team, the Controls Design Engineer will develop robust control system architectures, technical documentation and design standards that support both project delivery and product development activities.

Key Responsibilities

Controls System Design

• Develop electrical and pneumatic control system concepts for new and existing equipment.
• Prepare detailed electrical schematics, panel layouts and manufacturing documentation.
• Design control panel architectures for UK, European and North American markets.
• Select appropriate electrical, pneumatic, instrumentation and safety components.
• Develop network architectures including Ethernet/IP, Profinet and other industrial communication systems.
• Ensure compliance with relevant electrical standards and company design practices.

Functional Safety & Compliance

• Lead controls-related risk reduction activities throughout the product lifecycle.
• Conduct and support risk assessments in accordance with ISO 12100.
• Design and validate safety-related control systems in accordance with ISO 13849-1.
• Produce Performance Level calculations and safety validation documentation.
• Develop safety circuit architectures including PL d and PL e systems.
• Support CE & Machinery Regulation compliance, maintain technical files and design records.

Hazardous Area & Compliance

• Design systems for ATEX and hazardous area applications.
• Develop and maintain ATEX documentation and supporting calculations.
• Maintain awareness of emerging legislation, standards and industry best practices and ensure all documentation complies with Quality Management System requirements.

Documentation & Standards

• Produce Functional Design Specifications (FDS).
• Develop and maintain standard controls design templates and documentation.
• Produce documentation suitable for manufacturing, testing, validation and customer acceptance.
• Support the creation and maintenance of company design standards.

Product Development & Technical Support

• Support new product development projects.
• Review customer URS documentation and develop compliant technical solutions.
• Participate in design reviews, product development, and standardisation initiatives.
• Provide technical guidance to Software Engineers, Technicians and other stakeholders.
• Provide technical support to internal stakeholders, suppliers and customers.
• Provide customer-facing technical support.

Skills & Abilities

• Strong understanding of industrial control systems.
• Electrical and pneumatic system design experience.
• Knowledge of AutoCAD Electrical or equivalent design software.
• Ability to produce detailed engineering documentation.
• Strong problem-solving and analytical skills.
• Excellent written and verbal communication skills.
• Ability to work independently and collaboratively.
• Strong attention to detail and commitment to engineering quality.

Technical Knowledge

• Machinery Regulation (EU 2023/1230)
• EN ISO 12100 Risk Assessment & EN ISO 13849-1 Functional Safety
• Performance Level calculations and Safety circuit design
• ATEX and hazardous area system design
• Industrial cybersecurity principles (IEC 62443)
• Pneumatic design principles (ISO 4414)
• Ethernet/IP and Profinet industrial networks
• CE and UKCA compliance requirements
• UL508A / UL698A awareness

Experience & Qualifications

• HNC, HND, Degree or equivalent qualification in Electrical/Controls Engineering.
• Proven Engineering experience in controls design for industrial machinery or process systems.
• Experience of electrical and pneumatic control panel design.
• Experience producing technical documentation and engineering drawings.
• Experience with ATEX and hazardous area applications.

Training

• Functional training on areas such as ACAD and other software tools will be provided
• Training on internal systems and procedures specific for the role will be provided as required
• Compliance & CI training will be provided where required.
• Familiarisation with Matcon products, standards and procedures.
• Ongoing training will be agreed on as required

Location

Matcon Head Office, Evesham, Worcestershire, UK. Some overseas travel may be required from time to time.

Job Family: Engineering

Business Unit: Matcon