Job Purpose
The controls systems manager is responsible for overseeing the design, software, implementation, commissioning and aftersales support of electrical control systems within our organization. This role involves managing a team of controls engineers, electrical designers and technicians, ensuring that all electrical control systems meet safety, quality, and efficiency standards. The controls systems manager plays a crucial role in ensuring our systems meet applicable CE and client standards.
Key Responsibilities
Leadership and Team Management
- Lead and supervise a team of control, design and installation engineers.
- Set performance goals, provide regular feedback, and conduct performance evaluations.
- Distribute the workload & tasks to the team and ensure they are utilized efficiently.
- Foster a collaborative and innovative work environment.
General Responsibilities
- Liaise with clients & project managers & project sales throughout the design stages of projects and ensure concepts are documented.
- Liaise with Project Managers, Customer and sub-contractors during the order execution phase.
- Own and ensure compliance of controls hardware designs and systems with all applicable regulatory, safety, and industry standards.
- Ensure documentation for projects is completed for CE compliance.
- Maintain and use, wherever possible, standard products for the execution of orders.
- Promote personal and business continuous improvement and development of processes to achieve improved time cost and quality or project delivery.
- Apply advanced skills to resolve complex problems not covered by existing procedures or practices independently.
- Innovate wherever possible to improve our delivered product to the end customer (e.g. reduced price, reduced timescale, improved functionality).
- Develop electrical control system designs, schematics, and specifications for new and existing equipment.
- Collaborate with the mechanical engineering / project team to integrate control systems into overall project designs.
- Oversee the installation, configuration, and programming of control systems.
- Work towards standardization of product specifications to improve efficiency and ease of fault finding.
Procurement and Resource Management
- Support procurement of necessary equipment and resources for projects.
- Manage timelines and workflows to ensure projects are delivered to schedule.
- Work with suppliers to maintain good relationships and close technical interchange.
Quality Assurance and Compliance
- Establish and ensure compliance with quality control standards for electrical control systems.
- Ensure compliance with relevant industry regulations and safety standards.
- Oversee that QC checks are documented, and project folders must stay updated.
Required Skills
Essential / critical
- Proven electrical controls engineering and electrical panel design experience.
- Strong EPLAN design experience.
- Strong Siemens PLC/control-system knowledge.
- Machinery safety and functional safety knowledge.
- CE/UKCA machinery compliance experience.
- Systems integration experience.
- On-site commissioning and complex fault-finding experience.
- Experience managing multidisciplinary engineering teams.
- Experience technically leading automation projects from concept/design through manufacture, installation, commissioning and handover.
- Strong customer-facing and stakeholder-management capability.
Important / highly desirable
- Conveyor/material-handling automation experience.
- Rockwell PLC knowledge/programming experience.
- ERP/BOM and engineering experience.
- Control-panel manufacture, inspection and testing knowledge.
- ISO 9001/quality-management experience.
- Supplier and technical procurement experience.