Chemical Process Engineer in Monkswood

Morson Edge; Monkswood; On-site; GBP 42,000 - 60,000; Full time

Job summary

Glascoed is seeking a Process Engineer to join a multi-disciplined team involved in the design, manufacture and support of new products. The role covers development of manufacturing processes from concept through commissioning and qualification, with you as the first point of contact for process queries.

Key duties include creating robust processes, coordinating data in the PLM system, engaging suppliers for equipment qualification, and applying lean principles, PFMEAs and KPI reporting to

Qualifications

• Develop manufacturing processes from concept to commissioning and qualification.
• Coordinate development activities to establish data supporting process understanding.

Responsibilities

• Develop new manufacturing processes in line with plans and budgets.
• Ensure processes comply with industry controls for long-term stability.
• Specify and qualify new equipment with suppliers to meet deadlines.
• Coordinate data files with trials, process definitions, drawings and safety data.
• Work with suppliers to build a network of capable providers.
• Lead process reviews, capability studies and Safe System of Work.
• Present status updates to stakeholders with KPI data.

Skills

Manufacturing processes

Process optimization

Lean principles

Communication skills

Microsoft Office

Education

HNC / HND Mechanical or equivalent

Tools

PLCs

PFMEA

Product Lifecycle Management (PLM)

Job description

A challenging opportunity has arisen at Glascoed for a Process Engineer working within a multi-disciplined team involved in the design, manufacture and support of new products.

The role is responsible for the development of manufacturing processes from concept through to commissioning and qualification. Applicants must be able to demonstrate a proven capability in developing manufacturing processes including system integration. The successful applicant will be the first point of contact for process queries within the team.

Typical duties include (but are not limited to):

• Develop new manufacturing processes, in line with Engineering Plans and Budgets. Technical solutions and processes must be robust, timely, cost-effective and meet Customer expectations.
• Ensure that manufacturing processes comply with industry standard controls that ensure long term process stability, including: Lean Principles, Process Control Plans, PFMEAs plus awareness of Programmable Logic Controls and Visual Management Systems on automated process lines.
• Specify and qualify new equipment, often working with suppliers to meet tight deadlines. Ensure all process equipment meets regulatory and safety standards.
• To coordinate development activities to establish supporting data that ensures the manufacturing processes are based on a sound understanding of the materials which are being processed and the technology adopted for the plant and equipment.
• To coordinate and manage a project data file capturing process and design information to include, trials data, process definition (including drawings and specifications), certification and safety data. This data is to be controlled through the company s Product Lifecycle Management system.
• Work with other engineering personnel and other functions to develop a network of capable suppliers to satisfy the business needs.
• Lead and support project activities, to include process reviews, capability studies, and Safe System of Work.
• Present to line management and other stakeholders (verbal and written) on topics relating to process status within development or production, e.g. KPIs.
• To keep informed of general manufacturing technologies and assist in the development of future technology plans to support the Company objectives.

Knowledge, Skills & Experience

Essential

• Minimum HNC / HND Mechanical, Electrical, Manufacturing, Chemical, or equivalent
• A good understanding of project/risk management and the ability to use associated tools and techniques.
• Awareness of automated controls on process lines.
• Have a good technical and manufacturing base, show initiative and be able to work under pressure.
• Good written and verbal communication skills
• A professional individual who is self-motivated, able to demonstrate good planning and organisational skills.
• Flexibility and have the capabilities to be proactive in a driven environment.
• Prioritising a constantly varying workload, in parallel with maintaining high quality standards and meeting deadlines.
• Competent in the use of computers including Microsoft Office

Desirable

• Experience and demonstrated knowledge of materials processing
• Experience and demonstrated knowledge in manufacturing in a High Hazard environment
• IOSH Managing Safety / NEBOSH Certificate
• Green Belt Six Sigma