Assembly Operator Tester

DCV Technologies; Fareham; On-site; GBP 24,000 - 32,000; Full time

Job summary

DCV Technologies is seeking an experienced Assembly Operator & Tester for our aerospace manufacturing operations in the Fareham area. You will assemble, test and adjust precision components to engineering drawings and safety-critical standards.

The role requires hands-on skills in mechanical assembly, component testing and the use of precision measuring equipment, with a strong emphasis on quality, safety and continuous improvement.

Qualifications

• Hands-on mechanical assembly experience in aerospace or safety-critical environments.
• Ability to read engineering drawings and follow detailed work instructions.
• Experience with at least two: soldering, potting, brazing, grit blasting, marking or electrical testing.
• Proficiency with precision measuring equipment (calipers, micrometers).
• Commitment to quality, health and safety.
• Understanding of manufacturing processes and continuous improvement.

Responsibilities

• Carry out precision mechanical assembly and manual assembly of components and sub-assemblies.
• Read and interpret engineering drawings, technical specifications and manufacturing work instructions.
• Set up and operate jigs, fixtures and assembly or testing equipment.
• Perform component testing, inspection and measurement to required quality standards.
• Support manufacturing processes including soldering, potting, brazing, grit blasting, part marking and electrical testing.
• Identify manufacturing defects, support root cause analysis and maintain accurate production records.
• Participate in Lean Manufacturing, 5S, TPM, kaizen and continuous improvement activities.
• Work closely with Production Engineering, Quality Engineering and Operations teams to improve manufacturing processes.

Skills

Mechanical assembly

Reading engineering drawings

Quality-focused

Attention to detail

Health and safety

Continuous improvement

Tools

Soldering equipment

Grit blasting equipment

Electrical testing equipment

Precision measuring tools

Job description

We are recruiting an experienced Assembly Operator & Tester to join an established aerospace manufacturing operation. This hands-on position is ideal for a skilled Mechanical Assembler, Production Assembler, Assembly Technician or Manufacturing Operator with experience in precision mechanical assembly, component testing and safety-critical manufacturing.

You will manufacture, assemble and test precision components to engineering drawings, work instructions and aerospace quality standards, ensuring consistent product quality, safety and production efficiency.

Key Responsibilities

• Carry out precision mechanical assembly and manual assembly of components and sub-assemblies.
• Read and interpret engineering drawings, technical specifications and manufacturing work instructions.
• Set up and operate jigs, fixtures and assembly or testing equipment.
• Perform component testing, inspection and measurement to required quality standards.
• Support manufacturing processes including soldering, potting, brazing, grit blasting, part marking and electrical testing.
• Identify manufacturing defects, support root cause analysis and maintain accurate production records.
• Participate in Lean Manufacturing, 5S, TPM, kaizen and continuous improvement activities.
• Work closely with Production Engineering, Quality Engineering and Operations teams to improve manufacturing processes.

Skills and Experience Required

• Proven hands-on mechanical assembly experience within aerospace, automotive or another safety-critical manufacturing environment.
• Ability to interpret engineering drawings and follow detailed assembly instructions.
• Experience in at least two of the following: mechanical assembly, soldering, encapsulation/potting, induction brazing, grit blasting, laser/dot peen marking or electrical testing.
• Experience using precision measuring equipment such as digital calipers, micrometers or gauges.
• Strong manual dexterity, attention to detail and commitment to quality and health and safety.
• Understanding of manufacturing processes, production quality and continuous improvement.

Desirable Experience

Experience with J-STD-001 soldering, continuity testing, insulation resistance testing, dielectric testing, helium leak testing, NDT inspection, SAP, coil winding or manual machining would be advantageous.