Aircraft Technician – Autonomous Aircraft Assembly & Testing

SYOS Aerospace; Fareham; On-site; GBP 32,000 - 52,000; Full time

Job summary

SYOS Aerospace in the UK is seeking Aircraft Technicians to build and integrate the next generation of autonomous aircraft within our production team in Fareham.

You will transform engineering designs into high‑quality, production‑ready aircraft by carrying out structural assembly, mechanical and electrical integration, aircraft configuration, and testing, with added focus on 3D printing and post‑processing.

Qualifications

• A Level 3 electrical or mechanical apprenticeship, or equivalent practical experience.
• Hands-on experience in aircraft structural, mechanical or electromechanical assembly, integration, testing or manufacturing.
• Experience working in a controlled production environment, ideally within aerospace, marine, automotive or another regulated industry.
• Ability to interpret engineering drawings, technical specifications, tolerances and manufacturing instructions.
• Knowledge of assembly techniques including drilling, reaming, countersinking, deburring, sealing, fastening and torque control.
• Experience using hand tools, measuring equipment and calibrated tooling.
• Understanding of mechanical and electrical systems, component installation and equipment integration.
• Experience working within a Quality Management System (QMS), with understanding of inspection processes and documented procedures.
• Good written and verbal communication skills, including clear build, inspection and test documentation.

Responsibilities

• Aircraft assembly: Assemble fuselage structures, frames, bulkheads, brackets and sub-assemblies in accordance with engineering drawings and approved work instructions.
• Fabrication and fitting: Prepare, cut, drill, form and fit aircraft skins, panels and tube assemblies, ensuring dimensional accuracy and quality.
• Mechanical and electrical integration: Install and integrate mechanical, electrical, avionics, propulsion, fuel and control-system components.
• Aircraft configuration: Verify component part numbers, revisions and installation requirements, maintaining accurate configuration records and parts traceability.
• Additive manufacturing: Set up and operate 3D‑printing equipment, prepare approved build files, monitor print quality and complete post‑processing and inspections.
• Testing and inspection: Support functional testing, dimensional inspections, fault diagnosis and quality checks throughout the manufacturing process.
• Quality and documentation: Complete build, inspection and test records accurately, follow Quality Management System procedures, and elevate technical or quality issues promptly.
• Continuous improvement: Contribute to Lean manufacturing initiatives, identify opportunities to reduce waste, and help improve production efficiency and product quality.
• Team collaboration: Work closely with production leaders, engineers and quality teams to meet manufacturing schedules and deliver high-quality aircraft.

Skills

Aircraft assembly

Engineering drawings

QMS knowledge

Hand tools & measurement

Blueprint interpretation

Education

Apprenticeship or equivalent practical experience

Tools

N/A

Job description

SYOS Aerospace in the UK is seeking Aircraft Technicians to build and integrate the next generation of autonomous aircraft within our production team in Fareham.

You will transform engineering designs into high‑quality, production‑ready aircraft by carrying out structural assembly, mechanical and electrical integration, aircraft configuration, and testing, with added focus on 3D printing and post‑processing.