Senior Manufacturing Process Engineer - Laser Welding

Stark Future SL; Sant Boi de Llobregat; On-site; EUR 85,000 - 110,000; Full time

Benefits offered by this job

Subsidized lunch

In-house gym

30 days paid vacation

Competitive salary

Job summary

Stark Future SL in Sant Boi near Barcelona seeks a Senior Manufacturing Process Engineer to own automated and manual manufacturing processes in battery and vehicle production, with a focus on laser welding.

You will validate processes, lead FAT/SAT, ramp-up and work with Production, Quality, Maintenance and R&D to ensure robust, safe and cost-effective production of premium electric motorcycles.

Qualifications

• Degree in Mechanical, Manufacturing, Welding, Materials, Mechatronics Engineering or related field.
• Hands-on experience as a Process or Manufacturing Engineer in industrial production.
• Strong experience with automated manufacturing and assembly equipment.
• Experience with laser welding systems is highly desirable.
• Experience with FAT, SAT, commissioning, equipment validation and ramp-up.
• Knowledge of PFMEA, Control Plans and manufacturing quality systems.
• Strong communication skills and fluent English.

Responsibilities

• Act as the technical process owner for automated and manual manufacturing processes within series production.
• Take technical ownership of processes including laser welding, insertion, fastening and manual assembly operations.
• Lead and support FAT, SAT, commissioning, process validation and production ramp-up activities.
• Define equipment acceptance criteria and verify compliance with process, quality, safety, cycle-time and production requirements.
• Develop, validate and maintain robust process parameters and process windows for critical manufacturing operations.
• Plan and execute process qualification and validation, including DOE, capability studies, SPC and MSA / Gage R&R where applicable.
• Define critical process parameters, control limits and reaction plans.
• Monitor production and equipment data to identify trends, deviations and improvement opportunities.
• Define and validate inline monitoring and automated quality-control systems and their correlation with product quality.
• Define process requirements for materials, tolerances, component interfaces, tooling and clamping.
• Troubleshoot production and equipment issues and lead structured root-cause investigations.
• Drive corrective actions and continuous improvements in process capability, FPY, scrap, cycle time, OEE and process robustness.
• Support engineering changes and ensure appropriate process re-validation before implementation in series production.
• Maintain key manufacturing documentation including PFMEA, Control Plans, process specifications, validation reports, work instructions and FAT/SAT documentation.
• Train Production, Maintenance and Quality teams on process controls, equipment operation and troubleshooting.
• Work closely with R&D and Product Engineering to improve manufacturability and ensure a robust transition into series production.

Skills

Hands-on manufacturing

Process optimization

Root-cause analysis

Team collaboration

Strong communication

Education

Degree in Mechanical/Manufacturing/Welding/Materials/Mechatronics Engineering or related field

Tools

Laser welding equipment

Automated assembly equipment

Job description

Stark Future SL in Sant Boi near Barcelona seeks a Senior Manufacturing Process Engineer to own automated and manual manufacturing processes in battery and vehicle production, with a focus on laser welding.

You will validate processes, lead FAT/SAT, ramp-up and work with Production, Quality, Maintenance and R&D to ensure robust, safe and cost-effective production of premium electric motorcycles.