PA Engineer - Additive Manufacturing (m/f/d)

NIF; Vaterstetten; Remote; EUR 70,000 - 110,000; Full time

Benefits offered by this job

Employee Participation Program

30 days of vacation

Company pension plan

Subsidised lunch

Flexible mobility budget

Rental clothing with laundry service

Sport Clubs membership

Individual learning allowance

Childcare allowance

Job summary

Isar Aerospace is seeking a PA Engineer - Additive Manufacturing to provide hands-on product assurance for additively manufactured flight hardware across production, inspection and acceptance. You will ensure that shop-floor processes, materials and controls are followed, with evidence that supports compliance to mission and regulatory requirements.

You will collaborate with Manufacturing, NDT, Materials Laboratory, supplier quality and configuration management to maintain a controlled,

Qualifications

• Bachelor’s or Master’s in a relevant engineering discipline (Materials Science, Mechanical, Aerospace or Manufacturing)
• Experience in product assurance, quality engineering or additive manufacturing within a regulated aerospace/space environment
• Strong understanding of metal additive manufacturing processes (laser PBF) and associated failure modes
• Knowledge of additive design principles, material behaviour, build preparation, heat treatment, machining and surface finishing
• Experience with process qualification, material qualification, First Article Inspection and production acceptance activities
• Understanding of CT, NDT, metallography, mechanical testing, dimensional inspection and SPC for additive parts
• Ability to review drawings, specs, build records and inspection evidence; working knowledge of configuration management and change control
• Familiarity with aerospace quality frameworks such as EN 9100/ECSS is advantageous

Responsibilities

• Perform hands-on product assurance activities for additively manufactured flight hardware during production, inspection and acceptance.
• Provide assurance input to manufacturing readiness reviews, production reviews and acceptance boards, focusing on compliant shop-floor processes.
• Monitor additive manufacturing risks including material variability, build preparation, parameter control, post-processing and part-to-part repeatability.
• Ensure critical characteristics, acceptance criteria and verification evidence are defined and traceable to product requirements.
• Verify that approved material, machine, process and part qualification requirements are implemented in production.
• Lead or support risk-based disposition of non-conformances, deviations and concessions.
• Coordinate with Manufacturing, NDT, Materials Lab, Supplier Quality and Configuration Management to keep additive production controlled and traceable.

Skills

Additive manufacturing

Quality engineering

Product assurance

Process qualification

First Article Inspection

NDT/CT knowledge

Metallography

Change control

Configuration management

Risk management

Education

Materials/Mechanical/Aerospace Eng

Job description

Mission Brief

As PA Engineer - Additive Manufacturing, you provide hands-on product assurance for additively manufactured flight hardware during production, inspection and acceptance. You ensure that approved manufacturing processes, parameters and controls are consistently followed on the shop floor and that objective evidence supports compliance with mission, customer and regulatory requirements.

This role is responsible for ensuring the highest quality in the additive manufacturing process through direct production oversight. It verifies that qualified processes, materials, work instructions, inspection steps and acceptance criteria are correctly applied. You will work closely with Manufacturing, Manufacturing Engineering, NDT, Materials Laboratory, Supplier Quality and Configuration Management to keep additive production controlled, traceable and suitable for flight use.

Your Role in Our Space Mission:

• Perform hands-on product assurance activities for additively manufactured flight hardware during production, inspection and acceptance.
• Provide assurance input to manufacturing readiness reviews, production reviews and acceptance boards, with a focus on executable and compliant shop-floor processes.
• Monitor additive manufacturing risks including material variability, build preparation, parameter control, post-processing, inspection and part-to-part repeatability.
• Ensure critical characteristics, acceptance criteria and verification evidence are defined and traceable to product requirements.
• Verify that approved material, machine, process and part qualification requirements are correctly implemented in production.
• Verify the integrity of the complete digital and physical process chain, including configuration-controlled build files, machine parameters, powder or feedstock batches, build records and post-processing routes.
• Review supplier and internal manufacturing capabilities, qualification status and readiness for critical additive parts.
• Ensure required witness specimens, material testing, dimensional inspection, CT, NDT and destructive evaluation are completed in accordance with the approved production and inspection plan.
• Provide product assurance oversight of changes to machines, parameters, materials, software, suppliers, facilities and post-processing routes.
• Lead or support the risk-based disposition of additive manufacturing non-conformances, deviations and concessions.
• Monitor production and supplier performance, identify recurring risks and drive preventive actions and lessons learned.
• Ensure additive manufacturing evidence is complete, coherent and available to support product acceptance, certification and mission readiness.
• Maintain alignment between Product Assurance and Manufacturing Assurance while preserving independent assurance authority.

Qualification Checklist

• Bachelor's or Master's degree in Materials Science, Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering or a related discipline.
• Experience in product assurance, quality engineering, materials engineering or additive manufacturing within aerospace, space, defence or another highly regulated environment.
• Strong understanding of metal additive manufacturing processes, preferably laser powder bed fusion, and their associated failure modes and controls.
• Knowledge of additive design principles, material behaviour, powder or feedstock control, build preparation, heat treatment, machining and surface finishing.
• Experience with process qualification, material qualification, First Article Inspection and production acceptance activities.
• Understanding of CT, NDT, metallography, mechanical testing, dimensional inspection and statistical process control for additive parts.
• Ability to review technical drawings, specifications, build records, qualification reports and inspection evidence.
• Working knowledge of configuration management, traceability, change control, non-conformance management and risk-based decision making.
• Familiarity with aerospace quality and product assurance frameworks such as EN 9100, ECSS or equivalent requirements is advantageous.
• Strong analytical judgement with the confidence to constructively challenge technical and acceptance decisions.
• Effective communication and collaboration skills across Engineering, Manufacturing, Quality, suppliers and programme stakeholders.

Aim high, deliver relentlessly, act with integrity, and keep the mission first.

Benefits

• Employee Participation Program: Share in our success through our virtual company share program
• 30 days of vacation: Enjoy the days off to relax and recharge
• Company pension plan: Secure your future with our company pension plan, featuring a 20% employer contribution after the probation period
• Subsidised lunch: Stay energized with delicious, subsidised lunches every day
• Flexible mobility budget: Travel your way with a choice between a fully financed Deutschlandticket, JobRad bicycle leasing, FINN JobAuto, or a fuel allowance
• Rental clothing with laundry service: Enjoy hassle-free workwear with our convenient rental clothing and laundry service
• Sport Clubs membership: Stay fit with our sponsored sports club memberships (EGYM Wellpass)
• Individual learning allowance: Grow your skills with an individual learning budget granted after the probation period
• Childcare allowance: Receive a childcare allowance for your non-school-age children
• And Much More! Discover additional perks and benefits when you join our team.
  

Who we are

We are Isar Aerospace and we are at the forefront of New Space building a modern space business to enable faster, better and cheaper access to space.

Our mission is to help democratise space and use it for good in order to improve life on Earth now and for the future generations.

We are a fast-growing company aiming to provide sustainable and environmentally friendly launch solutions for small and medium-sized satellites and constellations into Low Earth Orbit. The company is privately funded by world-leading technology investors with strong commitment and support and our team is made of driven and talented people with a real passion for space innovation.

We're making rockets in a way that hasn't been done before disrupting a traditional industry. If you are up for the challenge, want to work on cutting-edge projects and be part of a team changing the world for better, come, join us and launch your career!

Want to find out more about us?

Visit www.isaraerospace.com

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Disclaimer

Isar Aerospace SE is an equal-opportunity employer committed to fairness and inclusivity. We do not prioritize any specific religion, gender, nationality, or background. Due to security clearance requirements, affiliations with countries listed under § 13 para. 1 no. 17 SÜG may affect the application process. All qualified applicants are encouraged to apply.