Fuel Cell Stack FEM Simulation Engineer (dfm)

Airbus; Taufkirchen; Vor Ort; EUR 60.000 - 80.000; Vollzeit

Zusammenfassung

A leading aerospace company based in Germany is seeking a Structural Engineer to focus on optimizing fuel cell technology. The role involves ensuring structural integrity through FEM simulations and collaborating in the design process. Ideal candidates will hold a Master's degree in aerospace or mechanical engineering and possess expertise in finite element analysis. The position offers competitive remuneration, flexible working hours, and an engaging international working environment.

Leistungen

Flexible working hours

Employee stock options

Attractive remuneration

Company Pension Scheme

Catering facilities on site

Qualifikationen

• Experience in structural evaluation, modelling, and FEM simulation required.
• Knowledge in optimization techniques necessary for design considerations.
• Experience in fuel cell technology and stack development is advantageous.

Aufgaben

• Ensure the structural integrity of the fuel cell stack and components.
• Create and evaluate FEM models for structural analysis.
• Participate in the stack design team throughout the development process.

Kenntnisse

Finite Element Method (FEM) analysis

Structural optimization

Analytical calculation methods

Programming (Python)

3D-CAD tools proficiency (Catia 3DX)

Fluent in English and German

Ausbildung

Master's degree in aerospace or mechanical engineering

Tools

Hyperworks

Abaqus

Jobbeschreibung

Job Description:

Aerostack, a Joint Venture between Airbus and an automotive company, is accelerating Zero Emission Aircraft development. This role supports Airbus' strategy for sustainable aviation by building key fuel cell technology competencies.

The job holder will focus on the structural integrity performance and optimization of the fuel cell stack and its components using Finite Element Method (FEM) simulations and reports to the Head of Mechanical Design.

Key Accountabilities:

• Ensure the structural integrity of the fuel cell stack and its components
• Develop 1D, 2D & 3D linear and non-linear FEM models for structural (static, dynamic & modal) analysis to support fuel cell stack and component design
• Perform structural analyses (analytical & FEM) of fuel cell stack components made of different linear and non‑linear materials e.g. metals, sealings and composites
• Perform optimization including topology optimization for lightweight and vibration‑robust fuel cell stack and component design
• Create and evaluate sealing FEM models for bipolar plates and other fuel cell components
• Act as the structural engineer interface to Airbus providing required stack models

Main Responsibilities:

• Create, execute and evaluate linear and nonlinear static and dynamic structural simulations (including modal analysis) of the fuel cell stack in 1D, 2D and 3D
• Conduct structural optimization for fuel cell components (e.g. for lightweight)
• Perform sealing simulations for fuel cell components
• Define coordinate and evaluate validation tests for simulation models
• Actively participate in the stack design team to provide support and optimization guidance throughout the complete development process (from concept design until final detailed design)
• Verify the validity of compliance statements and demonstrations
• Ensure the compliance of all used tools and processes
• Create and manage documentation and archiving according to Airbus standards
• Serve as the primary structural engineer simulation contact point for Airbus

Required Skills:

• Masters degree in aerospace / mechanical engineering or a related field
• Several years of professional experience in structural evaluation, modelling and simulation (FEM)
• Expertise in linear and nonlinear finite element analysis and modal analysis (Hyperworks and Abaqus proficiency is essential)
• Expertise in optimization techniques and tools (e.g. topology optimization)
• Expertise in analytical calculation methods (e.g. HSB – Handbook of Structural Analysis)
• Competence in programming (e.g. Python)
• Proficiency with 3D‑CAD tools (e.g. Catia 3DX)

Familiarity with High‑Performance Computing (HPC)

Experience in fuel cell technology and fuel cell stack development is highly advantageous.

Mindset and Soft Skills: Pragmatic, ambitious for simplicity, capability to thrive in a multidisciplinary and multicultural environment, a can‑do attitude with a drive for execution.

Language Skills:

Fluent in English and German; French is a benefit.

What do we offer:

Challenging tasks for / with unique services and products

Pleasant working atmosphere in a professional and international work environment

Comprehensive on‑boarding included

Extensive company training offers (eLearning and Classroom Trainings)

Flexible working hours

Compatibility of work and family life

Attractive remuneration

Company Pension Scheme

Employee stock options

Discounted car leasing

Good connections to public transport and local parking facilities

Catering facilities on site

This job requires an awareness of any potential compliance risks and a commitment to act with integrity as the foundation for the Companys success reputation and sustainable growth.

Company:

Aerostack GmbH

Employment Type:

Permanent

Experience Level:

Professional

Job Family:

Chief Engineering & Architecture

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Airbus is committed to achieving workforce diversity and creating an inclusive working environment. We welcome all applications irrespective of social and cultural background age gender disability sexual orientation or religious belief.

Airbus is and always has been committed to equal opportunities for all. As such we will never ask for any type of monetary exchange in the frame of a recruitment process.

At Airbus we support you to work connect and collaborate more easily and flexibly. Wherever possible we foster flexible working arrangements to stimulate innovative thinking.