Senior Process Engineer

VulcanX; Calgary; On-site; CAD 100,000 - 130,000; Full time

Job summary

A leading energy company in Calgary is seeking a Senior Process Engineer to support the design and operations of hydrogen production plants. The ideal candidate will have extensive experience in chemical plant design and a strong background in high-temperature hydrocarbon pyrolysis. This role involves collaboration with various teams, process design, and ensuring compliance with engineering standards.

Benefits

Competitive salary and benefits package

Opportunities for professional development

Collaborative work environment

Qualifications

• 10 to 15 years of relevant work experience in oil and gas industry.
• Experience in developing pilot plants and industrial-scale plants.

Responsibilities

• Collaborate with cross-functional teams for project delivery.
• Lead and participate in process hazard analysis.
• Supervise process simulations for new hydrocarbon pyrolysis equipment.

Skills

Communication

Problem Solving

Project Management

Education

Bachelor's degree in Chemical Engineering

Certified Professional Engineer (P.Eng.)

Tools

Aspen HYSYS

Aspen Plus

UniSim

ProMAX

Job description

VulcanX Energy Corp. leads the industry with its groundbreaking patented technology, focused on the efficient production of low-cost, low-emission hydrogen and solid carbon through natural gas pyrolysis (thermal cracking). Building on substantial advancements achieved in the laboratory, as well as successful de-risking in the hydrogen production pilot plant, VulcanX is now poised to further scale its natural gas pyrolysis technology. Our current focus lies in the development of FEED and Detailed Engineering Designs for our pre-commercial plant, marking a pivotal phase in the de-risking process and paving the way for widespread commercialization. This pre-commercial facility is designed to yield high-purity hydrogen, directly meeting the needs of end-users and positioning VulcanX as a leader in sustainable energy solutions.

Job Description

We are seeking a highly qualified Senior Process Engineer to join our dynamic team and support the FEED, detailed design, procurement, construction, commissioning, and operations of VulcanXs hydrogen production plants. As an integral member of the team, you will have the opportunity to be involved in the process design of this novel technology. The ideal candidate will have 10+ years of industrial experience in chemical plant design, with a strong background in pressure vessel systems, high-temperature hydrocarbon pyrolysis, corrosive environments, and a deep understanding of hydrogen systems.

Responsibilities

Collaborate with cross-functional teams, including all other engineering disciplines, operations, maintenance, and quality assurance, to ensure seamless project delivery.

Demonstrate strong communication skills to effectively liaise with VulcanXs leadership team, stakeholders, clients, and regulatory bodies.

Develop and stamp / seal process engineering deliverables, including Process Flow Diagrams (PFDs), Heat & Material Balances (HMBs), Process & Instrumentation Diagrams (P&IDs), Process Control Narratives, Line Designation Table, Equipment Datasheets, Hydraulic / Pneumatic calculations, Shut-Down Keys, Relief Valve calculation Flare Sizing, and Heat Transfer calculations.

Lead and participate in process hazard analysis including What-Ifs, HAZOPs, and HAZIDs

Support registration of pressure vessels and piping, including design of PSVs and OPPSD.

Supervise and validate process simulations to design new hydrocarbon pyrolysis equipment.

Performs process simulations on various software (i.e. Aspen HYSYS, Aspen Plus, UniSim, ProMAX, Pipeflo, KORF, etc.) as required to do Process Simulation, Process Design, Optimization, and Chemical Processes property estimation.

Perform fugitive emission studies and develop / review hazardous location classification drawings

Assist in project scheduling and development of engineering and capital cost estimates

Check and review the design and calculation of vendor-supplied equipment to ensure compliance with specifications

Check and review calculations and process deliverables prepared by other engineers

Provides input to and / or maintains records for equipment and components

Resolves problems using standard engineering procedures and previously developed methods

Liaise with vendors and other disciplines to integrate equipment into the final design

Assists in the preparation of forecasts, quantity take-offs, and change orders

Assists in the review and preparation of project control documents and status reports

Assembles and verifies contents of process data books near project completion

Support other disciplines in producing control system drawings, such as PLC / DCS cabinet layouts, control schematics, and wiring schematics

Evaluate vendor quotations as well as liaise with the Procurement Department to purchase equipment

Participate in project planning and communicate general project deliverables

Uphold the highest standards of professionalism, reliability, and ethical conduct in all aspects of the role.

Required to travel to the field for project scoping, commissioning, and as-building

Qualifications

Bachelor's degree (preferably graduate) in Chemical Engineering or Process Engineering

Certified Professional Engineer (P.Eng.) in Alberta (APEGA) and British Columbia (EGBC).

10 to 15 years of relevant work experience in the oil and gas industry, hydrogen and solid carbon production, and chemical process design, with a focus on high-temperature hydrocarbon pyrolysis

10+ years of work experience in EPC companies is an asset.

Experience developing pre-FEED and FEED studies and techno-economic assessments of emerging technologies would be considered an asset

Previous experience in developing pilot plants and industrial-scale plants, scale-up and commercialization, commissioning, and operations of process plants is an asset.

Hydrogen production experience would be considered an asset

Fundamental understanding and application of engineering concepts, codes, design standards, and guidelines applicable to process engineering discipline

Familiar with Aspen HYSYS, Aspen Plus, UniSim, ProMax, or other simulation programs.

Field or site experience is desirable.

Strong ability to track progress and prepare status reports.

Ability to use judgment to solve problems based on engineering guidelines and procedures

Excellent communication and interpersonal skills with a high degree of professionalism

Self-motivatedwith the ability to work independently or as part of a team

Ability to perform and complete multiple tasks in a fast-paced environment

Ability to contribute to Technology Selection for High-Temperature applications is highly desirable

Highly organized with strong attention to detail and accuracy

Knowledge of project management principles and management of change is an asset.

Ability to travel to and work at the site as needed may be required

• Competitive salary and benefits package.
• Opportunities for professional development and growth within the company.
• Collaborative and dynamic work environment.

Note : Thank you for your interest in VulcanX Energy Corp. VulcanX hires on the basis of merit and is strongly committed to equity and diversity within its culture. Only shortlisted candidates will be contacted for an interview. Due to the volume of applications we receive, we are unfortunately unable to respond to every submission or follow-up. Please note that to comply with Canadian Law, all candidates being offered a position with VulcanX must be legally entitled to work in Canada. Reasonable accommodations will be provided for qualified individuals with disabilities to ensure equal opportunity in all aspects of employment. We wish you all the best in your career search!