QA Laboratory Test Engineer (80916)

Nexans; Fergus; On-site; CAD 70,000 - 100,000; Full time

Job summary

Nexans North America is seeking a Quality Engineer to improve laboratory testing and QA for wire and cable products. You will gather and analyze technical data, lead root-cause analysis, and support quality improvements and audits with CSA/UL standards.

A engineering degree, CQE or equivalent, Six Sigma Green Belt, and ISO 9001 expertise are required. Collaborating with Production, Engineering and QA teams, you will drive quality initiatives, develop test plans, and ensure product compliance

Qualifications

• A graduate of any Engineering course (preferably electrical or electronics) with minimum of 4-5 years relevant experience in manufacturing.
• ASQ Certified Quality Engineer (CQE) or equivalent.
• Six Sigma Green Belt certification; black belt is an asset.
• ISO 9001 Lead auditor or ISO 9001 Internal auditor certification.
• Strong knowledge of Quality tools (SPC, FMEA, 8D, CQD, QCP) and data analysis.
• Familiarity with CSA and UL standards and quality requirements.
• Experience in quality laboratories and supporting audits and corrective actions.

Responsibilities

• Perform laboratory testing and quality control to ensure materials and products meet requirements.
• Conduct CSA/UL compliant testing (dimensional, physical, mechanical) and issue CTRs.
• Identify and report non-conformities and support root-cause analysis and corrective actions.
• Lead in-process inspections, product audits, and data trend analysis.
• Develop and apply quality plans, SOPs, and test methods per standards.
• Support supplier and customer quality issues and participate in internal/external audits.
• Assist production with test inspections and ensure traceability and documentation.

Skills

CQE certification

Six Sigma Green Belt

ISO 9001 Lead Auditor

ISO 9001 Internal Auditor

Statistical Process Control

FMEA

8D problem solving

CPK

PDCA

Root cause analysis

Quality data analysis

CSA/UL standards knowledge

Quality laboratory background

Problem solving

Education

Engineering degree

Job description

At Nexans our global vision is to electrify the future. Power Grid & Connect (G&C) – North America delivers energy infrastructure solutions that help shape the grid of tomorrow, ensuring security, efficiency and sustainability across the continent.

Nexans recognises the differences that make each employee valuable and unique. Diversity is key to performance and to our global ambition to lead the world in the energy transition towards a sustainable planet. This we know from experience. All differences are appreciated and respected at Nexans. As a result, you will be an active part of a multinational organisation where we cultivate the culture of sharing your unique point of view. This is why we encourage diversity in our recruitment – Bring yours to Nexans, it is welcome! #PowerToInnovate #PowerToImpact #PowerToCare

PRIMARY FUNCTION:

• Improve quality processes and testing as they apply to the production and quality of wire and cable products to ensure the highest quality at a competitive cost
• Gather, manipulate and use technical data and analysis to identify and resolve quality issues

AREAS OF RESPONSIBILITY:

• Responsible for performing laboratory testing and quality control activities to ensure raw materials, in-process products, and finished products meet established quality, safety, and regulatory requirements.
• Performs laboratory (dimensional, physical, mechanical) testing of cable products in accordance with CSA, UL standards and customer specifications.
• Prepares and issue Certified Test Reports (CTR) based on customer requirements.
• Identify and report out-of- specification or quality abnormalities test results to QA management.
• Conduct in-process inspections, spot checks and finished-product audits and provides timely feedback to Production.
• Analyze laboratory test results, weight-audit, and product statistical data to monitor product quality performance and trends.
• Support product development and trial runs through scheduled testing and timely feedback to Production, PVC, and Engineering teams.
• Inspect incoming materials and approve release or initiate NCMRs for non-conforming materials.
• Support NCMR disposition, corrective actions, and close-out activities.
• Develop quality standards, SOPs, work instructions, and test methods based on CSA/UL standards and customer specifications.
• Prepare Inspection and Test Plans (ITPs) in accordance with applicable standards (CSA, UL) and customer requirements.
• Perform testing during customer witness inspections and CSA/UL surveillance audits.
• Lead root-cause analysis (RCA) using statistical tools and recommend corrective actions to reduce defects.
• Investigate customer complaints and supplier quality issues and recommend corrective actions.
• Implement product containment for quality issues and customer complaints.
• Maintain laboratory cleanliness, laboratory equipment calibration, and records.
• Support internal and external audits by providing accurate laboratory documentation.
• Maintain sample retention and traceability in accordance with quality requirements.
• Follow laboratory safety procedures for chemical handling, storage, and disposal.
• Support Quality Engineer in developing Quality Control Plans and applying quality tools.
• Support the implementation of quality improvement and operational plans.
• Provide support to production operator in demonstrating correct test inspection.
• Perform other quality-related duties as assigned.

EXPECTED RESULTS:

• Improvements to product quality by following Nexans standards
• Continuous quality improvement using systems and cross functional team collaboration
• Long term problem solving support, supplementing training, and documentation

REQUIRED SKILLS & QUALIFICATIONS:

• A graduate of any Engineering course (preferably electrical or electronics) with minimum of 4-5 years relevant experience working in a manufacturing environment
• ASQ Certified Quality Engineer (CQE) or equivalent
• Has Six Sigma Green Belt Certification (black belt is an asset)
• Has ISO 9001 Lead auditor or ISO 9001 Internal auditor certification
• In-depth knowledge on Quality tools, Statistical Process Control (SPC), cpk, FMEA, PQP, QCP, Fishbone/Ishikawa, 5 Why Analysis, 8D principles, PDCA
• Strong understanding of CSA and UL standards
• Strong data analytical skills
• Strong Quality Laboratory background (background in cable industry is an asset)
• Shows strong initiative and adaptable to change and detail-oriented
• Has a capability to understand customers' requirements and constraints (internally and externally)
• Has a capability to objectively assess the degree of compliance to a referential or standard for a process or activity

OUR GROWTH CULTURE

Among our employees we share the same values- we are pioneers of the energy transition, dedicated to deliver to the highest standards of performance united to achieve our ambitious goal.

At the individual level our growth culture is built on trust and collaboration. We wish to welcome you as a valuable member of our team. To enable impact we believe in autonomy at the local level at same time as we encourage knowledge sharing within our global engineering competence.