QA Laboratory Test Engineer

Nexans USA Inc; Fergus; On-site; CAD 70,000 - 95,000; Full time

Job summary

Nexans USA Inc is seeking a Quality Assurance Engineer to lead laboratory testing and quality control for wire and cable products. You will ensure CSA/UL compliance, develop tests and reports, and drive corrective actions across Production and Engineering teams.

Required qualifications include an engineering degree with 4–5 years in manufacturing, CQE or equivalent, and ISO 9001 audit credentials. Strong data analysis and a lab background are essential for success.

Qualifications

• Minimum 4–5 years in manufacturing quality roles.
• CQE or equivalent certification required.
• Six Sigma Green Belt (Black Belt an asset).
• ISO 9001 Lead Auditor or Internal Auditor certification.
• Strong knowledge of CSA/UL standards and quality tools.
• Experience with SPC, FMEA, 8D, and PQP.
• Strong data analysis and laboratory testing background.

Responsibilities

• Improve quality processes and testing for wire and cable products.
• Perform laboratory testing and QC on materials, in-process and finished products.
• Prepare and issue CTRs per customer specs.
• Identify out-of-spec results and report to QA management.
• Lead RCA using statistical tools and implement corrective actions.
• Conduct in-process inspections and product audits; provide feedback to Production.
• Develop QCPs, SOPs, and test methods per CSA/UL and customer specs.
• Support internal and external audits with accurate lab documentation.
• Maintain sample retention and calibration records; ensure lab safety.

Skills

CQE Certification

Six Sigma Green Belt

ISO 9001 Lead Auditor

ISO 9001 Internal Auditor

Quality Tools ( SPC, FMEA, 8D )

CPK & QC Metrics

CSA/UL Standards Knowledge

Quality Laboratory Background

Data Analysis

Root Cause Analysis

Education

Engineering Degree (Electrical/Electronics)

Tools

Statistical Tools

Job description

• Improve quality processes and testing as they apply to the production and quality of wire and cable products to ensure the highest quality at a competitive cost
• Gather, manipulate and use technical data and analysis to identify and resolve quality issues

AREAS OF RESPONSIBILITY:

• Responsible for performing laboratory testing and quality control activities to ensure raw materials, in-process products, and finished products meet established quality, safety, and regulatory requirements.
• Performs laboratory (dimensional, physical, mechanical) testing of cable products in accordance with CSA, UL standards and customer specifications.
• Prepares and issue Certified Test Reports (CTR) based on customer requirements.
• Identify and report out-of- specification or quality abnormalities test results to QA management.
• Conduct in-process inspections, spot checks and finished-product audits and provides timely feedback to Production.
• Analyze laboratory test results, weight-audit, and product statistical data to monitor product quality performance and trends.
• Support product development and trial runs through scheduled testing and timely feedback to Production, PVC, and Engineering teams.
• Inspect incoming materials and approve release or initiate NCMRs for non-conforming materials.
• Support NCMR disposition, corrective actions, and close-out activities.
• Develop quality standards, SOPs, work instructions, and test methods based on CSA/UL standards and customer specifications.
• Prepare Inspection and Test Plans (ITPs) in accordance with applicable standards (CSA, UL) and customer requirements.
• Perform testing during customer witness inspections and CSA/UL surveillance audits.
• Lead root-cause analysis (RCA) using statistical tools and recommend corrective actions to reduce defects.
• Investigate customer complaints and supplier quality issues and recommend corrective actions.
• Implement product containment for quality issues and customer complaints.
• Maintain laboratory cleanliness, laboratory equipment calibration, and records.
• Support internal and external audits by providing accurate laboratory documentation.
• Maintain sample retention and traceability in accordance with quality requirements.
• Follow laboratory safety procedures for chemical handling, storage, and disposal.
• Support Quality Engineer in developing Quality Control Plans and applying quality tools.
• Support the implementation of quality improvement and operational plans.
• Provide support to production operator in demonstrating correct test inspection.
• Perform other quality-related duties as assigned.

EXPECTED RESULTS:

• Improvements to product quality by following Nexans standards
• Continuous quality improvement using systems and cross functional team collaboration
• Long term problem solving support, supplementing training, and documentation

REQUIRED SKILLS & QUALIFICATIONS:

• A graduate of any Engineering course (preferably electrical or electronics) with minimum of 4-5 years relevant experience working in a manufacturing environment
• ASQ Certified Quality Engineer (CQE) or equivalent
• Has Six Sigma Green Belt Certification (black belt is an asset)
• Has ISO 9001 Lead auditor or ISO 9001 Internal auditor certification
• In-depth knowledge on Quality tools, Statistical Process Control (SPC), cpk, FMEA, PQP, QCP, Fishbone/Ishikawa, 5 Why Analysis, 8D principles, PDCA
• Strong understanding of CSA and UL standards
• Strong data analytical skills
• Strong Quality Laboratory background (background in cable industry is an asset)
• Shows strong initiative and adaptable to change and detail-oriented
• Has a capability to understand customers' requirements and constraints (internally and externally)
• Has a capability to objectively assess the degree of compliance to a referential or standard for a process or activity

What drives us

At Nexans, purpose, excellence and people drive us. We electrify the future responsibly, with strong commitments to sustainability, innovation and inclusion. Empowering every employee to grow, contribute and create lasting impact worldwide. Join us in shaping a better tomorrow.