Manufacturing Engineer (Controls)

ZF Foxconn Chassis Modules GmbH; Windsor; On-site; CAD 75,000 - 110,000; Full time

Job summary

ZF Foxconn Chassis Modules GmbH in Canada is seeking a Manufacturing Engineer (Controls) to support production, troubleshoot PLC/HMI and robot systems, and drive process improvements. The role involves coordinating with maintenance, vendors, and cross-functional teams to deliver projects on time.

The engineer will focus on developing and validating manufacturing processes, enhancing safety, quality, and throughput while adapting to a loud factory environment and PPE requirements.

Qualifications

• Experience with PLCs and HMIs (Allen-Bradley, Siemens).
• Familiarity with Fanuc robots, sensors, and vision systems.
• Experience configuring automation tools and RFQs with vendors.

Responsibilities

• Support production by restoring equipment and system functionality during breakdowns and providing technical engineering assistance.
• Troubleshoot root causes of equipment and process issues across PLCs, HMIs, robots, sensors, and automation tools.
• Plan, manage, and complete assigned engineering projects coordinating with Maintenance, vendors, and fellow MEs.
• Develop and document manufacturing processes for safety, quality, cost, and throughput improvements.
• Identify process gaps and support customer trials with technical data.

Skills

PLCs/HMIs

Robotics

Troubleshooting

Automation systems

Problem solving

Education

College Diploma

Bachelor's Degree Preferred

Tools

AutoCAD

SolidWorks

MES systems

Atlas Copco tools

Job description

Are you ready to make an impact?

ZF Foxconn (ZFFCN) is looking for talented individuals to join our team. With ZFFCN, you’ll have the opportunity to shape the future of chassis systems. Join us and be part of something extraordinary!

What you can look forward to as a Manufacturing Engineer:

• Support production by restoring equipment and system functionality during breakdowns and providing technical engineering assistance.




• Troubleshoot and resolve root causes of equipment and process issues, including PLCs/HMIs (Allen-Bradley, Siemens), Fanuc robots, sensors, I/O blocks, vision systems, and barcode readers.




• Program, configure, and troubleshoot Atlas Copco electronic assembly tools, controllers, servos, and related automation systems.




• Plan, manage, and complete assigned engineering projects, coordinating with Maintenance, vendors, and fellow MEs to ensure timely execution.




• Develop, evaluate, and document manufacturing processes while continuously analyzing flow for safety, quality, cost, and throughput improvements.




• Identify process gaps, create contingency plans for equipment failures, and support customer trials by gathering and providing technical data.




• Participate in daily cross-functional meetings, document detailed shift reports, and support employee technical training initiatives.




• Design and implement process enhancements, tooling/fixture updates, and new product manufacturing methods; prepare project proposals, procure equipment, and manage RFQs and vendor communication.

Your profile as a Manufacturing Engineer (Controls):

• Education: College Diploma (minimum), Bachelors Degree Preferred.




• Strong background in PLCs, robotics, error-proofing methods, and problem-resolution methodologies.




• Familiarity with OHSA, TS 16949, and IATF 16949 standards, plus experience working on multidisciplinary projects.




• Excellent interpersonal, verbal, and written communication skills.




• Strong computer proficiency, including Microsoft Office; CAD experience (AutoCAD/SolidWorks) is an asset.




• Experience with electronic torque tools, MES systems, and JIT environments considered beneficial.




• Ability to multitask, prioritize, and handle frequent disruptions in a loud, non-temperature-controlled factory environment.




• Comfortable wearing PPE and adapting to typical manufacturing working conditions.

Employee Contract Type:

Permanent Full-Time