DCS Control Systems Engineer

OxyChem; Thorold; On-site; CAD 90,000 - 120,000; Full time

Job summary

OxyChem in Thorold, Ontario, seeks an experienced DCS/Process Engineer to develop and maintain DCS/HMI configurations for a busy chemical manufacturing site.

The role requires a Chemical Engineering degree and 3+ years in process engineering, with DeltaV experience. You will lead projects, train staff, and provide 24/7 DCS support, emphasizing safety, alarm management, and documentation.

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Qualifications

• Successful completion of a University Degree in Chemical Engineering.
• Minimum 3 years of Process Engineering experience in manufacturing environment.
• Experience with Emerson DeltaV software and hardware, as well as batch logic strongly preferred.
• Strong knowledge of plant engineering includes processes, procedures and related systems in a plant environment.
• Advanced problem-solving, troubleshooting, analytical and organizational skills.
• Ability to prepare and maintain process control system drawings and documentation.
• Familiarity with industrial networking protocols and standards preferred.
• Strong project management skills, high level of problem solving/analytical skills, strong organizational and coordination skills, ability to manage multiple projects simultaneously.
• High proficiency in Microsoft applications (Word, Excel, PowerPoint, Outlook) and familiarity with SAP. Proficiency with Aveva PI software.
• Proficiency in using CAD software for control system design/drawings.

Responsibilities

• Develops and implements distributed control system (DCS) and associated HMI configuration in a fast-paced chemical manufacturing environment.
• Oversees the maintenance of the control system, including network equipment, I/O system hardware, workstations, historian and other related components.
• Implements and maintains all elements of corporate standards with respect to control system cyber security with support from Corporate IT.
• Maintains DCS service and support agreements. Tracks, plans and implements DCS system lifecycle updates.
• Defines and maintains DCS and related electrical components spare part inventory.
• Provides support for control system elements related to facility wide projects (plan, purchase and oversee field installation of new hardware, verify proper installation, complete configuration, execute system testing and configuration verification).
• Develops and performs full function testing procedures and preventive maintenance procedures for system interlocks and instrumentation.
• Monitors and troubleshoots DCS system. Provides technical support, recommend and implement solutions.
• Oversees the alarm management program, gathers and analyzes alarm data, prepares comprehensive reports, and implements recommended improvements.
• Identifies and implements process optimization opportunities within the DCS.
• Prepare and maintain technical documentation, including DCS system documentation and drawings, process operating procedures and training materials.
• Provides training to personnel in proper operation and maintenance of equipment.
• Provides technical support related to DCS, process and instrumentation to other departments as needed.
• Provides expertise in the evaluation, selection and installation of instrumentation and automated valves.
• Applies chemical engineering principles and PVC manufacturing technology to assist in maintaining the production system at optimal conditions and troubleshooting of operating and equipment issues.
• Executes process improvement projects.
• Provides 24/7 support for DCS system.

Skills

Project management

Analytical thinking

Problem solving

Communication

Team collaboration

English proficiency

Education

Chemical Engineering degree

Tools

Emerson DeltaV

Aveva PI

CAD software

SAP

Job description

We are looking for an experienced and self-motivated individual to fill the DCS/Process Engineer position at our Chemical Manufacturing plant located in Thorold, Ontario.

• Maintains protection of the environment and the health and safety of our employees, customers, and the communities in which we operate and/or transport our products, as our highest priority.
• Understands, participates in and support HSE policies and programs.
• Ensures compliance with industry standards and safety regulations.
• Ensures Process Safety and Risk Management objectives are practiced daily through use and participation in Management of Change, Process Hazards Analysis, and Pre-startup Safety Reviews.
• Develops and implements distributed control system (DCS) and associated HMI configuration in a fast-paced chemical manufacturing environment.
• Oversees the maintenance of the control system, including but not limited to network equipment, I/O system hardware, workstations, historian and other related components.
• Implements and maintains all elements of corporate standards with respect to control system cyber security with support from Corporate IT.
• Maintains DCS service and support agreements. Tracks, plans and implements DCS system lifecycle updates.
• Defines and maintains DCS and related electrical components spare part inventory.
• Provides support for control system elements related to facility wide projects (plan, purchase and oversee field installation of new hardware, verify proper installation, complete configuration, execute system testing and configuration verification).
• Develops and performs full function testing procedures and preventive maintenance procedures for system interlocks and instrumentation.
• Monitors and troubleshoots DCS system. Provides technical support, recommend and implement solutions.
• Oversees the alarm management program, gathers and analyzes alarm data, prepares comprehensive reports, and implements recommended improvements.
• Identifies and implements process optimization opportunities within the DCS.
• Prepare and maintain technical documentation, including DCS system documentation and drawings, process operating procedures and training materials.
• Provides training to personnel in proper operation and maintenance of equipment.
• Provides technical support related to DCS, process and instrumentation to other departments as needed.
• Provides expertise in the evaluation, selection and installation of instrumentation and automated valves.
• Applies chemical engineering principles and PVC manufacturing technology to assist in maintaining the production system at optimal conditions and troubleshooting of operating and equipment issues.
• Executes process improvement projects.
• Provides 24/7 support for DCS system.

Qualifications:

• Successful completion of a University Degree in Chemical Engineering.
• Minimum 3 years of Process Engineering experience in manufacturing environment.
• Experience with Emerson DeltaV software and hardware, as well as batch logic strongly preferred.
• Strong knowledge of plant engineering includes processes, procedures and related systems in a plant environment.
• Advanced problem-solving, troubleshooting, analytical and organizational skills.
• Ability to prepare and maintain process control system drawings and documentation.
• Familiarity with industrial networking protocols and standards preferred.
• Strong project management skills, high level of problem solving/analytical skills, strong organizational and coordination skills, ability to manage multiple projects simultaneously.
• High proficiency in Microsoft applications (such as Word, Excel, PowerPoint and Outlook) and familiarity with SAP. Proficiency with Aveva PI software.
• Proficiency in using CAD software for control system design/drawings.
• Ability to work independently and within a team is required.
• Sound knowledge of the Occupational Health and Safety Act and regulations.
• Minimum 3 years of DCS configuration, troubleshooting, and maintenance experience preferred.
• Related computer engineering, programming and instrumentation experience in plant operations with a focus on manufacturing systems and processes and project management.
• Proven experience with diagnostic, analytical and problem solving to resolve issues effectively.
• Previous computer engineering and programming related experience including planning, coordinating, organizing work or projects.
• Related experience in preparing reports and maintaining records.
• Excellent written and verbal communication skills both written and verbal. Ability to read, write and speak in English.
• Ability to deal with tact, diplomacy and courtesy.
• In addition, must have previous experience with Health and Safety practices and procedures in a manufacturing environment, ideally a chemical processing facility.
• Ability to respond to callouts as needed, including on weekends and holidays.
• Must be able to lift 40 lbs., climb ladders and stairs. Walking, bending, stooping is required. Must be able to wear personal protective equipment including the use of a respirator. Must be able to respond to visual and audible alarms.

AI Disclaimer:

OxyChem does not use artificial intelligence as part of our initial screening and assessment process.

Vacancy Validation:

This position is offered as a backfill to an existing vacancy or a newly added opening within our organization.