Controls Engineer

AMP Limited; Mississauga; On-site; CAD 75,000 - 90,000; Full time

Job summary

PSI Engineering, a leading provider of end-to-end pack line solutions, is seeking a Controls Engineer to design, implement, and maintain automated control systems for high-volume warehousing equipment. The role involves programming PLCs and HMIs, testing FATs, and collaborating with multiple departments to ensure system performance and reliability.

You will work on solvent projects across North America, including design verification, commissioning, and providing technical support to customers.

Qualifications

• Bachelor's degree in a related engineering field.
• 3+ years designing and commissioning automated material handling systems.
• Proficient in Siemens and AB PLC programming; experience with AC/DC drives.

Responsibilities

• Develop functional requirements and designs for PLC software and HMIs.
• Program and test PLC, HMI, and drive systems and associated hardware.
• Collaborate with sales, software, manufacturing and field service teams to complete designs.
• Provide engineering and automation excellence through planning, configuration, and testing of controls systems.
• Travel to customer sites across North America for evaluations, installations and inspections.

Skills

Siemens PLC programming

AB PLC programming

HMI programming

Electrical design

Education

Bachelor's degree in Computer Engineering / Electrical Engineering

Tools

AutoCAD / AutoCAD Electrical

EPLAN

Beckhoff TwinCAT

Job description

Type: Full-time

Description

This posting is for an existing vacancy.

Salary range is $75,000.00-$90,000.00

About PSI Engineering

PSI Engineering manufactures and integrates automated pack and sortation systems for high volume warehouse and distribution centers who serve the business to consumer (B2C) market, drastically improving throughput and accuracy while reducing labor costs.

Founded over three decades ago, PSI Engineering began in the print-on-demand business. With a deep understanding of printing technology and with several patented designs, PSI has been able to develop a suite of core machines that are recognized as the fastest and most accurate document handling products in the industry.

Since its founding, PSI Engineering has evolved into a leading end-to-end pack line solutions provider, from consultation and design to manufacturing and support. PSI is recognized as a global expert in pack area automation for warehouse/fulfillment centers, otherwise known as the last 100 feet of the order fulfillment process. We work with clients globally to increase facility productivity, optimize labor costs, and improve overall order packing efficiency.

The Opportunity

The Controls Engineer is responsible for designing, implementing, and maintaining processes continuously improves PSI machines and systems performance. In this role, you will be responsible for design, programing, and testing FAT of systems integrated controls.

Key Responsibilities

• Develop functional requirements documentation and designs for PLC software and user interfaces.
• PLC, HMI, and drive system programming, including ancillary hardware such as barcode scanners, scales, etc.
• Work in conjunction with other company departments and the customer when completing designs. Other departments will include sales, software engineering, manufacturing, and field installation.
• Provide engineering and automation excellence through concept planning, configuration, integration and testing of controls systems.
• Test and troubleshoot various controls, mechanical and electrical systems, during FAT and remote support to field service.
• Provide technical support and documented instruction for customers and team members.
• Reviewing and maintaining systems and identifying improvements in the design incorporating trends.
• Provide timely updates to project management and supervisor for progress against scope, schedule, and budget.
• Travel to customer sites for engineering evaluations and inspections. Produce reports and recommendations based on these evaluations and inspections.
• Assist in installation, testing, and de-bug of electrical components, machine startups, and commissioning.
• Produce documentation for design basis based on project work scope.
• Produce documentation for equipment operation, maintenance, vendor equipment, and training based on project requirements.

Ideal Candidate Profile

Education

• Bachelor's degree in Computer Engineering, Computer Engineering Technology, Electrical Engineering, Electrical Engineering Technology, Robotics and/or equivalent experience and training

Experience

• 3+ years designing and commissioning automated material handling systems, including electrical design, PLC, HMI, drive, and motion controls
• Mainly proficient in Siemens and AB PLC programming
• Experience with AC and DC drive systems, including Lenze and SEW
• Experience with PLC control networks, such as Ethernet/IP, ControlNet, EtherCAT, Profibus, Profinet, and AS-i Bus
• Comprehensive knowledge of electrical controls engineering principles, concepts, practices, and codes (NEC, UL, CE, and NFPA)
• Ability to travel throughout North America to support project design, installations, sales efforts, and inspections
• Ability to operate in a team environment and communicate clearly to the intended audience
• Possess the knowledge and experience to recognize when problems surface or are looming, and proactively bring the correct people together to solve these problems
• Experience with sortation systems, conveyor systems, and overhead systems is an asset.

Software Application Knowledge

• Design/Drafting software - AutoCAD (ACAD) or AutoCAD Electrical (ACADE), EPLAN
• Desktop software- Microsoft Word, Excel, Projects, and Outlook
• Beckhoff TwinCat programming software packages

PSI Engineeringis committed to fair and equitable recruiting practices in accordance with the Accessibility for Ontarians with Disability Act (AODA). Persons with disabilities are encouraged to come forward at any stage of the recruitment process to request accommodations, if needed.

PSI Engineering is an equal opportunity employer. We value diversity and are committed to building a team that reflects a wide range of backgrounds, perspectives, and skills.