Manufacturing Engineer: Body Shop - São José dos Campos

GM do Brasil Ltda; São José; On-site; BRL 240,000 - 360,000; Full time

Job summary

General Motors Company in São José dos Campos is seeking a Process Manufacturing Engineer (ME Plant) for the Body Shop to serve as the primary technical reference on the shop floor. You will provide hands-on support to production operations and drive continuous improvement to meet quality, efficiency, and safety targets on a day-to-day basis.

You will lead root cause analyses, support process changes, and collaborate with Engineering, Quality, Maintenance, and Production teams, while applying

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering.
• Intermediate English.
• Proven shop floor manufacturing engineering experience.
• Experience with Body Shop processes preferred.
• Strong problem-solving with structured methodologies.
• Flexible for shift coverage as needed.
• Hands-on and proactive approach with urgency.

Responsibilities

• Provide on-floor technical support for Body Shop processes and ensure stability.
• Monitor Body Shop KPIs and drive corrective actions when deviations occur.
• Lead root cause analysis and implement countermeasures.
• Support process changes and engineering releases with proper documentation.
• Collaborate with Engineering, Quality, Maintenance, and Production teams.
• Apply DFM principles when evaluating changes to Body Shop operations.
• Participate in PFMEA reviews and maintain control plans.
• Conduct Value Stream Mapping to identify waste and improvements.
• Champion Lean and GM Global Manufacturing System principles.
• Identify automation and data analytics opportunities for efficiency.

Skills

Problem solving

Analytical skills

Teamwork

Shift flexibility

Hands-on

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Industrial Engineering

Job description

Work Model and Location

On-site – This position requires you to work on-site every day of the week in São José dos Campos.

Job Summary

As a Process Manufacturing Engineer (ME Plant) – Body Shop, you will be the primary technical reference on the shop floor for Body Shop manufacturing processes, providing hands‑on support to production operations and driving continuous improvement initiatives to ensure quality, efficiency, and safety targets are met day-to-day at GM do Brasil.

Responsibilities

• Provide daily on-floor technical support for Body Shop manufacturing processes, ensuring process stability and adherence to defined specifications;
• Monitor and analyze Body Shop process KPIs (quality, throughput, downtime, and cost), driving corrective and preventive actions when deviations occur;
• Lead root cause analysis and implement effective countermeasures for process failures and quality escapes using structured problem‑solving methodologies;
• Support and execute process changes and engineering releases across all Body Shop operations, ensuring proper documentation and operator communication;
• Partner with Engineering, Quality, Maintenance, and Production teams to resolve recurring process issues and minimize unplanned downtime;
• Apply and enforce Design for Manufacturability (DFM) principles when evaluating process or product changes impacting Body Shop operations;
• Participate in and facilitate Process Failure Mode Effects Analysis (PFMEA) reviews, ensuring control plans and work instructions reflect current process conditions;
• Conduct and support Value Stream Mapping (VSM) activities to identify waste and improvement opportunities across the Body Shop;
• Champion continuous improvement initiatives aligned with GM Global Manufacturing System (GMS) and Lean principles;
• Identify and implement solutions to improve process efficiency, ergonomics, and safety, including automation and systems integration opportunities;
• Actively scout, evaluate, and pilot emerging technologies and innovative solutions applicable to Body Shop operations, such as AI-based process monitoring, digital twins, advanced data analytics, and augmented reality for training and maintenance support;
• Collaborate with cross‑functional teams to build the business case and roadmap for technology adoption, from proof of concept to full‑scale implementation;
• Ensure full compliance with safety standards, GM global norms, and local regulatory requirements for all Body Shop operations;
• Maintain and update process specifications, control plans, work instructions, and best practices to reflect the current production standard.

Mandatory requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field;
• Intermediate English;
• Proven experience in a shop floor manufacturing engineering role.
• Experience with Body Shop processes is preferred;
• Strong problem‑solving and analytical skills, with demonstrated ability to apply structured methodologies;
• Ability to work effectively in a fast‑paced, team‑oriented manufacturing environment, including flexibility for shift coverage as needed;
• Hands‑on, proactive approach with a strong sense of urgency and ownership.

Desirable requirements

• Experience with GM Global Manufacturing System (GMS) or equivalent Lean Manufacturing frameworks;
• Understanding and practical application of Design for Manufacturability (DFM) principles;
• Experience in conducting and facilitating PFMEA sessions and maintaining control plans;
• Demonstrated ability to apply Value Stream Mapping (VSM) for process optimization;
• Exposure to automation, robotics, or systems integration in a body shop environment;
• Knowledge of dimensional engineering concepts (GD&T, fixture qualification, body‑in‑white geometry control);
• Proficiency in data analysis tools for process monitoring and KPI tracking;
• Familiarity with Industry 4.0 concepts and smart manufacturing technologies (IoT, digital twin, AI/ML applied to manufacturing);
• Experience with or interest in piloting and scaling innovative solutions in a production environment;
• Advanced English;

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