Mechanical Systems Engineer

The Boeing Company; City of Melbourne; On-site; AUD 130,000 - 180,000; Full time

Job summary

Boeing Defence Australia, Melbourne (Fishermans Bend), is seeking a Mechanical Systems Engineer to lead detailed design and integration of mechanical and fluid systems for defence platforms. You will transform CAD models into functioning assemblies, optimize spatial layout, and ensure hardware-software synergy across teams.

The role requires advanced modeling, CAD proficiency, and a strong understanding of aircraft systems, with a pathway to secure Australian Government clearance and contribute

Qualifications

• Mechanical design experience with fluid systems and thermal environments.
• Advanced mathematical modeling for aerospace analysis.
• CAD (3DX) and modeling software proficiency.
• Ability to perform spatial integration of complex assemblies.
• Foundational knowledge of aircraft systems (hydraulics, egress).
• Capability to obtain Australian Government Security Clearance.
• Australian citizenship.

Responsibilities

• Detailed design & optimization of mechanical and fluid system installations.
• Advanced modeling & mathematical analysis for aerospace systems.
• Lead spatial integration and evaluate multi-perspective fit of components.
• Support aircraft systems integration including hydraulics and egress.
• Prepare design documentation and requirements for downstream teams.
• Analyze and troubleshoot components to improve performance and manufacturability.
• Coordinate with suppliers and production readiness activities.
• Contribute technical input to proposals and new business efforts.

Skills

Mechanical design

Fluid systems

Thermal environments

CAD/3DX modeling

System integration

Aircraft systems knowledge

Security clearance

Australian Citizenship

Tools

CAD software (3DX)

Job description

Job Description

At Boeing, we innovate and collaborate to make the world a better place. We're committed to fostering an environment for every teammate that's welcoming, respectful and inclusive, with great opportunity for professional growth. Find your future with us.

• Location: Melbourne
• Category: Engineering / Technical
• Position Type: Permanent
• Job Reference: BOE/1946433M
• Attachments: No File Attached

The Opportunity: Bring complex mechanisms to life.

Boeing Defence Australia (BDA) is seeking a motivated and technically skilled Mechanical Systems Engineer to join our engineering team in Melbourne (Fishermans Bend). This is a hands-on role focused on the detailed design, spatial integration, and technical realization of mechanical and fluid systems.

As a Mechanical Systems Engineer, you won't just study theories—you will be in the thick of the design process. You will work on the intricate details of system installations, from optimizing mechanism movements like landing gear to managing the thermal and fluid environments that keep our platforms operational. If you are a detail-oriented engineer who enjoys the challenge of spatial integration and seeing your designs move from a CAD model to a functioning physical assembly, this is your opportunity.

Role Description

As a Mechanical Systems Engineer, you are a key driver of technical detail. You will support the development of mechanical and fluid system requirements and translate those into high-quality design documentation. You will focus on the 'how' of engineering: performing detailed design modifications, ensuring components fit perfectly within complex spatial constraints, and supporting the integration of critical systems such as landing gear or ordnance mechanisms. You will work under general direction, collaborating closely with downstream production teams and suppliers to ensure design integrity.

Key Responsibilities

• Detailed Design & Optimization: Perform detailed design and modification of mechanical and fluid system installations. You will apply multi-disciplinary trade studies and integrated optimization tools to evaluate configuration alternatives, ensuring the best balance of functional performance and spatial integration.
• Advanced Modeling & Mathematical Analysis: Apply advanced mathematical principles (including calculus, differential equations, probability, and numerical analysis) to perform high-fidelity aerospace modeling. You will utilize computational geometry and optimization techniques to simulate and validate system behavior.
• Spatial Integration & Multi-Perspective Evaluation: Lead the spatial integration of components at the system level, solving complex fit and function challenges. You will evaluate complex vehicles from multiple perspectives, using figures of merit to ensure seamless integration of mechanisms, landing gear, and specialized hardware.
• Aircraft Systems Integration: Support the design and integration of critical aircraft systems, including hydraulics, egress systems, and mechanical components of avionics, engines, and landing gear. You will also interface with teams managing loadable/non-loadable software (e.g., inertial navigation or operational flight programs) to ensure hardware-software synergy.
• Requirement Support & Documentation: Assist in the development and documentation of mechanical, fluid, and thermal environment requirements. Prepare high-quality technical documentation and design proposals to support downstream manufacturing and customer delivery.
• Analysis & Troubleshooting: Use engineering data and advanced mathematical modeling to analyze, troubleshoot, and redesign components to improve performance, reliability, and ease of assembly.
• Manufacturing & Supplier Liaison: Support supplier technical activities and production readiness to ensure that manufactured parts align perfectly with design intent.
• Proposal Support: Contribute technical expertise to new business development and cost proposal efforts, helping to shape the future of our product offerings.

Essential

• Mechanical Engineering Expertise: Proven experience in mechanical component design, including familiarity with fluid systems and thermal environments.
• Advanced Analytical & Modeling Skills: Ability to apply advanced mathematical principles (e.g., calculus, differential equations, statistics, or numerical linear algebra) to aerospace analysis and system modeling.
• Design Proficiency: Strong hands-on experience with Computer-Aided Design (CAD) systems, 3DX, and mathematical/simulation modeling software.
• Integration Skills: Demonstrated ability to perform spatial integration and manage the complex fit of mechanical systems within a multi-disciplinary environment.
• Systems Knowledge: A foundational understanding of aircraft systems (e.g., hydraulic, electrical, or egress) and the ability to model them at appropriate levels of fidelity.
• Security Clearance: Ability to obtain and maintain an Australian Government Security Clearance.
• Citizenship: Must be an Australian Citizen to meet Defence security requirements.

Desirable (The 'Edge')

• Mechanism Specialization: Practical experience designing or modifying complex mechanisms (e.g., landing gear, deployment systems, or ordnance).
• Computational Expertise: Experience with discrete and continuous systems, transform methods, or advanced optimization algorithms.
• Manufacturing Knowledge: Familiarity with advanced fabrication processes, including machining, forming, or composite lay-up.
• Regulatory Awareness: Knowledge of aerospace design and certification standards (e.g., MILSPEC).
• Domain Expertise: Prior experience within the Aerospace or Defence sectors.

Why Join Boeing Defence Australia?

At Boeing, we don't just build aircraft; we build careers. We offer a culture of innovation where your technical expertise is respected and your professional growth is prioritized.

Comprehensive Benefits

• Career Growth: Work on cutting-edge, global projects with formal mentoring, training, and on-the-job learning.
• Total Rewards: Attractive remuneration, annual bonus schemes, and formal reward/recognition programs.
• Supportive Benefits: Paid study leave, parental leave, Defence leave, and salary packaging options.
• Health & Lifestyle: Access to health insurance discounts, travel/accommodation discounts, and comprehensive wellbeing programs.

Our Commitment to Diversity

BDA is committed to building a diverse and inclusive workplace. We strongly encourage applications from female engineers, veterans, and people of Aboriginal or Torres Strait Islander descent.

Ready to design the hardware of the future?

Equal Opportunity Employer

We are an equal opportunity employer. We do not accept unlawful discrimination in our recruitment or employment practices on any grounds including but not limited to; race, color, ethnicity, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military and veteran status, or other characteristics covered by applicable law.

We have teams in more than 65 countries, and each person plays a role in helping us become one of the world’s most innovative, diverse and inclusive companies. We are proud members of the Valuable 500 and welcome applications from candidates with disabilities. Applicants are encouraged to share with our recruitment team any accommodations required during the recruitment process. Accommodations may include but are not limited to: conducting interviews in accessible locations that accommodate mobility needs, encouraging candidates to bring and use any existing assistive technology such as screen readers and offering flexible interview formats such as virtual or phone interviews.