Senior Engineer, Reliability (Instrumentation)

JOB PURPOSE

The jobholder is responsible to provide engineering expertise in leading the Instrumentation Reliability for Borouge's Plants (B1 /B2/ B3) and equipment in line with international engineering standards and best practices to enhance operations, operability, productivity, quality,

and capacity. This role includes developing or updating maintenance strategies, leading or participating in high severity incidents and equipment failures, Asset Criticality Analysis, proactive risk management, performing Reliability Centred Maintenance, End of life management, Reliability, Availability and Maintainability (RAM) study of Instrumentation systems, bad actor management, standardization of best practices, and carrying out analysis of equipment performance, failure data, and corrective maintenance history while ensuring that the Instrumentation Reliability Process is established and maintained.

KEY ACCOUNTABILITIES

Maintenance Strategies

1. Coordinate and facilitate Reliability Centred Maintenance and Instrument Protective Function analysis to optimize equipment and system maintenance strategies.
2. Develop/improve predictive, preventive, and major maintenance programs for plant equipment/systems in his plant/area to improve reliability.

Root Cause Analysis

1. Introduce Root Cause Analysis techniques and facilitate equipment failure investigations.
2. Provide guidelines for conducting Root Cause Analysis methodology and software.
3. Perform troubleshooting, lead, or participate in root cause analysis and design review on equipment failures to identify corrective actions, modifications or required repairs, and implement innovative technologies as required.

Reliability Management System

1. Develop and implement the Reliability Management System for Instrumentation Engineering to ensure a structured, consistent, multi-discipline approach to reliability and integrity improvement.
2. Assist in the development of a comprehensive Maintenance Management System for all Instrument and control systems.
3. Develop and maintain codes of practice and ensure that the standards contained in such codes are thoroughly understood and consistently complied with.
4. Establish a Reliability, Availability, Integrity threats database on the common shared server.

Reliability Improvement

1. Develop reliability, availability, and integrity improvement plans in conjunction with Managers and Leads in Maintenance and Maintenance Management.
2. Participate in the development of engineering and technical solutions to improve reliability performance of systems and equipment.
3. Identify the chronic occurrence of equipment failure modes and components. Suggest economical long-term solutions.
4. Track and implement the Instrumentation reliability recommendations to ensure proper deployment of the targeted improvement.

HSE Excellence & Compliance

1. Identify statutory requirements coming as per the government regulation, ADNOC standards, OEM, Suppliers, and international standards to produce procedures, work instructions, and checklists for various activities and requirements.
2. Propose improvements in business processes and procedures to reduce risk and improve safety standards of the plant.
3. Keep abreast and knowledgeable on the updates for Health, Safety, Environment, Crisis Management, and Risk Registers for all the performed processes, projects, and activities within the operating zone.
4. Promote, communicate, and lead by example all the safety-related communications, updates, standards, and any related topics with co-workers and within any interface.
5. Contribute to providing timely feedback and recommendations to leverage a risk-free environment to ensure the ultimate goals of a safe workplace.

QUALIFICATIONS, EXPERIENCE, KNOWLEDGE & SKILLS

1. Bachelor's Degree in Instrumentation Engineering or equivalent engineering disciplines.
2. Minimum of 8 years of total experience in maintenance of Petrochemical, Oil and Gas industry with 4 years working as Senior Engineer in Reliability & troubleshooting.
3. Minimum of 5 years of experience as Reliability Engineer (Instrumentation /Control Engineer).
4. Working experience in maintenance needs, processes, strategies for equipment and systems in petrochemical industry & Oil-gas industry.
5. Working knowledge of HSE policies applicable in the chemical & petrochemical industry.
6. Knowledge and understanding of planning tools, techniques, philosophy, and processes existing in an oil/gas or petrochemical industry.
7. Facilitation execution by overcoming barriers and obstacles within complex projects/conditions, and initiating inter-departmental collaboration on projects or methods of operating.
8. Preferred to be certified in CMRP, CRE, etc.