Responsible for ensuring product and process quality through inspection, testing, documentation, and compliance with approved specifications, procedures, and applicable industry standards throughout fabrication and delivery.
Key Responsibilities
- Conduct stage-wise inspections of fabrication and production activities in accordance with approved drawings, specifications, procedures, and Inspection & Test Plans (ITPs), and document the results.
- Review project requirements, approved fabrication drawings, client specifications, procedures, and applicable quality requirements prior to commencing inspection activities.
- Conduct material receiving inspections, including verification of material identification, heat numbers, quantities, condition, and Material Test Certificates (MTCs), against project and client requirements before releasing materials for fabrication.
- Monitor production and fabrication activities to ensure compliance with approved specifications, drawings, procedures, and quality requirements.
- Inspect work-in-progress at various stages of fabrication and verify conformity with applicable drawings, specifications, procedures, and acceptance criteria.
- Monitor welding activities to ensure that welding is performed in accordance with approved Welding Procedure Specifications (WPSs) by qualified welders and verify the quality of completed weld joints.
- Review and verify welding documentation, including WPS, Procedure Qualification Records (PQRs), and Welder Qualification Records (WQRs).
- Coordinate and witness welder qualification and welding procedure qualification tests and ensure that the associated records are properly maintained.
- Verify the control, storage, handling, issuance, and traceability of welding consumables in accordance with approved procedures and project requirements.
- Plan, coordinate, and witness NDT/NDE activities in accordance with approved procedures, ITPs, and project requirements, and maintain the relevant inspection records.
- Witness pressure and leak tests of tanks, pressure vessels, and other applicable equipment in accordance with approved procedures and document the results.
- Monitor preservation, surface preparation, painting/coating, and final finishing activities to ensure compliance with project specifications and approved procedures.
- Verify the calibration status and validity of inspection, measuring, and testing equipment used for quality-related activities.
- Identify, record, report, and follow up on product and process non-conformities, including assisting in root-cause analysis and monitoring corrective actions.
- Maintain daily QC inspection reports and records of repairs, rework, and other quality-related activities associated with projects and standard jobs.
- Prepare and maintain inspection records, punch lists, supporting quality documentation, and final Manufacturing Record Book (MRB)/quality dossiers.
- Coordinate inspection activities with clients, third-party inspection agencies, certification authorities, and other relevant parties as required.
- Verify compliance with applicable project requirements, client specifications, and relevant codes and standards, including ASME, API, AWS, UL, DNV, and ADNOC requirements, as applicable to the project.
- Conduct final inspection of completed products, verify closure of applicable punch-list items, and confirm product readiness prior to release for shipment or delivery.
- Report to the QC Engineer and promptly communicate inspection findings, quality concerns, non-conformities, and other quality-related issues.
- Ensure all departmental activities are carried out in accordance with the relevant standing instructions and other company policies.
QHSE policy & procedures
- Promote safety awareness and ensure compliance to HSE policy to maintain a hazard and incident free environment.
- Promote awareness of the significant environmental aspects and related actual or potential environmental impacts associated with the work.
Educational Background
- Diploma in Mechanical Engineering
- QA/QC Certification
- CSWIP 3.1 or AWS Certified Welding Inspector (CWI) is preferred.
- NDT Level II certification in relevant methods such as PT, MT, UT, or RT is an advantage.
- Familiarity with applicable ASME, API, AWS, DNV, and client-specific requirements.
Experience
- 3-4 years of experience in same position or field.