Process Engineer

Ingenia Polymers Chemical Industries LLC; Abu Dhabi; On-site; AED 120,000 - 180,000; Full time

Job summary

A leading company in the polymers industry is seeking a Process Engineer/Safety Coordinator to enhance manufacturing systems while upholding safety and environmental standards. This role involves hands-on engineering responsibilities and may require travel across regions. Ideal candidates will have a degree in engineering and several years of relevant experience with an emphasis on process optimization, EHS standards, and advanced automation technologies.

Qualifications

• Minimum 3-5 years of Process Engineering experience.
• Experience in managing ISO 14001 and 45001 management system.
• Must be proficient in PLC controls and programming software.

Responsibilities

• Evaluate processes and configure manufacturing systems to reduce costs.
• Ensure ISO certifications are maintained and safety standards are followed.
• Conduct process engineering calculations and prepare PFDs and P&IDs.

Skills

Process Optimization

PLC Controls

Equipment Troubleshooting

Microsoft Office

Interpersonal Skills

Education

Bachelor’s Degree in Mechanical or Chemical Engineering

Tools

AutoCAD

SolidWorks

Job description

Bachelor of Technology/Engineering(Chemical, Mechanical)

Nationality

Any Nationality

Any

Vacancy

1 Vacancy

Job Description

The role of the Process Engineer/Safety Coordinator is to evaluate processes and to configure manufacturing systems to reduce cost, improve sustainability and develop best practices within the production process. The focus of the role is to maintain reliable and safe manufacturing systems as well as manage capital equipment projects using both internal and external resources. The successful candidate will be a skilled, energetic, and devoted engineer who is interested in being involved hands on in the day-to-day manufacturing process. They will be a key member of the facility management team reporting to the Plant Manager, providing support/direction of the manufacturing process and equipment decisions

The role is a permanent placement; travel to other sites in North America, India, and Middle East may be required. The candidate must not have any restrictions for work placements in the UAE.

Safety and Environmental

· Manage plant Environmental, health, and safety programs. Ensure ISO 14001 and ISO 45001 certifications are maintained.

· Ensures Plant EHS scorecard and safety training records are maintained and up to date.

· Develop and maintain safety standards to conform to industry standards and federal, state and local regulations.

· Understand the importance of safety in manufacturing. Safety always comes first.

· Understand the importance of minimizing environmental impacts in the processing and manufacturing of plastic. Always strive to minimize wastes and spills when designing equipment.

Process Design

· Facilitating all aspects of process engineering for new and existing products from feasibility testing to process automation.

· Developing chain of tasks for process, establishing method of production & process directives, resolving problems / bottlenecks. Providing analysis of data and generating required compliance documentation.

· Discovering, investigating and integrating new technologies in the processing area.

· Process engineering calculations - material and energy balances, strength of material, etc.

· Implementing statistical tools for process control & designing DOE (Design of Experiments).

· Preparing Process Flow Diagrams (PFD), Process and Instrumentation Diagrams (P&ID) etc.

· Optimizes Production Rate and Quality and Safety by eliminating bottlenecks in the grinding and extrusion process.

· Evaluates efficiency and capacity and safety of process equipment of extrusion and size reduction systems to identify limitations and bottlenecks.

· Minimize reliance on operator human skill and experience.

· Reviews processing performance with plant management team daily. Make recommendations to production department.

Job Qualifications:

· Minimum Bachelor’s Degree, preferably in Mechanical or Chemical engineering.

· 3-5 years of Process Engineering experience.

· Strong background PLC controls, working knowledge on electrical schematics and automation design

· Experience in equipment troubleshooting, process optimization and production controls such as SPC and DCS.

· Strong mechanical aptitude with high interest in working in a manufacturing environment.

· Willingness to get involved in the production operation at all levels.

· Must have experience in managing ISO14001 and 45001 management system, and certified internal auditor.

· Ability to work in a multitasking, multi-role and fast paced environment.

· Must be proficient in Microsoft Office including VBA and macros, AutoCAD, PLC controls and programming software, SolidWorks experience would be an asset.

· Strong customer/vendor interaction and interpersonal skills.

· Willing to occasionally, as needed, work outside of normal business hours to troubleshoot problems and facilitate projects.

· Experience in plastics manufacturing, especially extrusion, equipment design, process development, and polymer science is preferred.

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Ingenia Polymers Chemical Industries LLC

Ingenia Polymers is a premier integrated solutions provider to the global polymers industry. For more than 35 years, Ingenia Polymers has developed a record of service, growth and reliability unsurpassed in the industry. Our talented people, culture of operational excellence, relentless drive to advance technology and breadth of capabilities make us the preferred supplier to our customers, with value added products and services supporting a variety of markets the world over. Ingenia Polymers is seeking highly capable and motivated people to contribute to our ongoing success and grow with us as we continue our international expansion. This is a great opportunity for individuals who want to take their career to the next level by joining a high-growth company with sophisticated production facilities, leading edge manufacturing technologies and innovative, progressive people.

Ingenia Polymers Chemical Industries LLC

Ingenia Polymers is a premier integrated solutions provider to the global polymers industry. For more than 35 years, Ingenia Polymers has developed a record of service, growth and reliability unsurpassed in the industry. Our talented people, culture of operational excellence, relentless drive to advance technology and breadth of capabilities make us the preferred supplier to our customers, with value added products and services supporting a variety of markets the world over. Ingenia Polymers is seeking highly capable and motivated people to contribute to our ongoing success and grow with us as we continue our international expansion. This is a great opportunity for individuals who want to take their career to the next level by joining a high-growth company with sophisticated production facilities, leading edge manufacturing technologies and innovative, progressive people.

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