Position Details
- Position: Maintenance Supervisor
- Department: Engineering
- Reports To: Maintenance Manager
- General Manager
- Industry: Plastic Manufacturing Bottles Cans Caps
- Location: UAE
Job Purpose To ensure maximum machine availability reliability safety and productivity by effectively managing preventive predictive and breakdown maintenance of production machines utilities electrical systems and plant infrastructure
Job Benefits
- Attractive salary package as per company standards
- Employment visa provided as per UAE labour regulations
- Medical insurance as per company policy
- Annual leave as per UAE labour regulations
- Paid public holidays as per UAE labour regulations
- Other benefits as per company policy
- Company-provided accommodation
- Company-provided transportation
- 30 days of paid annual leave per year
- Flight tickets as per company policy
Key Responsibilities
- Machine Availability amp Reliability Maintain production equipment availability reduce repeat failures and improve MTBF
- Preventive Predictive Maintenance Execute preventive maintenance PM schedules and condition checks on time
- Breakdown Response amp MTTR Respond rapidly troubleshoot safely and restore production
- Utilities Reliability Maintain compressors chillers dryers pumps cooling systems and electrical distribution
- Spare Parts amp Cost Control Maintain critical spares and optimize maintenance expenditure
- Safety amp Compliance Ensure LOTO PTW machine guarding and safe maintenance practices
- Team amp Shift Management Allocate manpower train technicians and ensure shift handover
- Documentation amp Continuous Improvement Maintain records root cause analysis RCA reports and improvement projects with SAP reports
Qualification
- Experience Education Diploma B Tech in Mechanical Electrical Mechatronics or a related field
- Experience 5 10 years of industrial maintenance experience preferably in a plastic processing plant
- Machine Experience Injection moulding EBM IBM extrusion accumulator head printing and auxiliary equipment
- Utilities Compressors air dryers chillers cooling towers pumps DG and electrical distribution
- Controls PLC HMI VFD servo drives sensors interlocks and control panels
- Mechanical Hydraulics pneumatics bearings gearboxes lubrication and alignment
- HSE LOTO PTW machine guarding electrical safety and safe isolation
Core Technical Responsibilities
- Production Machines EBM IBM injection moulding extrusion accumulator head printing dosing systems volumetric and gravimetric silos and downstream equipment
- Electrical amp Automation PLC HMI VFD servo drives motors sensors interlocks MCC and control panels
- Hydraulic amp Pneumatic Systems Pumps valves cylinders FRL solenoids and pressure controls
- Utilities Compressors dryers chillers cooling towers pumps DG and plant electrical distribution
- Maintenance Systems Preventive predictive maintenance breakdown response MTBF MTTR RCA critical spares and maintenance history
- Safety LOTO PTW machine guarding electrical isolation PPE and safe work practices
Daily Shift Responsibilities
Start of Shift Review previous shift breakdowns machine status critical alarms pending preventive maintenance and manpower allocation
During Shift Monitor breakdowns ensure preventive maintenance conduct utility checks follow up on spares ensure safety compliance and support production
End of Shift Complete reports update breakdown history record spare consumption and pending jobs and ensure formal shift handover
Education: Diploma / B.Tech in Mechanical, Electrical, Mechatronics or a related field. Experience: 5 10 years of industrial maintenance experience; preferably in a plastic processing plant. Machine Experience: Injection moulding, EBM/IBM, extrusion/accumulator head, printing and auxiliary equipment. Utilities: Compressors, air dryers, chillers, cooling towers, pumps, DG and electrical distribution. Controls: PLC, HMI, VFD/servo drives, sensors, interlocks and control panels. Mechanical: Hydraulics, pneumatics, bearings, gearboxes, lubrication and alignment. HSE: LOTO, PTW, machine guarding, electrical safety and safe isolation.