Inspector I - Quality

Petrofac; Abu Dhabi; On-site; AED 60,000 - 120,000; Full time

Job summary

An international service provider in the energy sector is seeking an Inspector I - Quality in Abu Dhabi. The role involves monitoring and inspecting welding and piping processes, ensuring compliance with industry standards, and leading teams of NDE technicians. Applicants should have at least 7 years of experience in quality control within the oil and gas industry and hold relevant certifications. This position offers an opportunity to be part of a dynamic team committed to high-quality standards in energy infrastructure projects.

Qualifications

• Minimum 7 years’ experience as Welding/Piping/Pipeline QC Inspector.
• Experience in the oil & gas / petrochemical industry.
• Prior experience with major EPC contractors or subcontractors.

Responsibilities

• Monitoring and reporting fabrication, installation, erection, and testing processes of process piping, steel structures, tanks, vessels, and metallic items.
• Review of WPS, PQR, and weld maps.
• Witness Welder Qualifications and ensure proper material tracing.
• Carry out inspections during fabrication and construction.

Education

Diploma in Mechanical Engineering or equivalent

Job description

Petrofac is a leading international service provider to the energy industry, with a diverse client portfolio including many of the world’s leading energy companies.

We design, build, manage, and maintain infrastructure for our clients. We recruit, reward, and develop our people based on merit regardless of race, nationality, religion, gender, age, sexual orientation, marital status, or disability. We value our people and treat everyone who works for or with Petrofac fairly and without discrimination.

The world is re-thinking its energy supply and energy security needs; planning for a phased transition to alternative energy sources. We are here to help our clients meet these evolving energy needs.

This is an exciting time to join us on this journey.

We support flexible working requests and have adopted a hybrid approach for most of our office-based roles. We ask employees to be present in the office at least three days per week.

JOB TITLE : Inspector I - Quality (Welding, Piping & NDE)

KEY RESPONSIBILITIES :

Welding :

• Monitoring and reporting fabrication, installation, erection, and testing processes of process piping, steel structures, tanks, vessels, and metallic items.
• Review of WPS, PQR, and weld maps.
• Witness Welder Qualifications. Ensure that material/welding consumables are stored and handled correctly, when required material traceability is maintained, and correct material used.
• Ensure a system of welding consumable control is implemented.
• Ensure welding machines/baking ovens/quivers are in serviceable condition and within the valid calibration period where required.
• Perform timely inspection during fabrication and construction.
• Check the qualification of welding personnel and the materials used for the process.
• Carry out inspection of work in progress, including verifying procedure adherence for welding.
• Perform visual and dimensional checks.
• Monitor welding process parameters for compliance with approved procedures and project specifications.
• Conduct in-process (before/during/after) and final visual inspections.
• Prepare/review inspection reports (fit-up, final visual).
• Monitor contractor performance, ensure personnel are qualified, competent, and certified for their tasks.
• Review test reports, including PWHT charts/records for process output compliance.
• Prepare/review daily welding reports.

NDE :

• Ensure all non-destructive testing is performed by qualified and certified personnel according to approved procedures.
• Verify the validity of NDE Technician’s certification for the employed method.
• Verify calibration status, suitability, and serviceability of equipment and consumables.
• Coordinate NDE activities among subcontractors, contractors, and Petrofac.
• Supervise and assist NDE subcontractors to meet quality standards.
• Witness NDE performance and verify compliance with procedures.
• Interpret NDE results for acceptability according to specifications and codes.
• Review NDE reports and radiographs for compliance.
• Ensure acceptable ambient conditions for NDE processes, including darkroom facilities.
• Properly store and handle materials, films, chemicals, etc.
• Review NDE procedures for suitability and compliance.
• Maintain records of performed, accepted/rejected, and outstanding NDE activities.
• Assist in coordinating NDE activities.

Piping :

• Monitor and report compliance with P&ID, isometric drawings, codes, standards, and procedures during fabrication, installation, erection, and testing of process piping.
• Ensure piping installation and testing follow procedures.
• Verify piping installation in accordance with drawings and code, including material, alignment, supports, valves, insulation, marking, and tapings.
• Confirm proper pipe size, schedule, flange rating, and fittings.
• Ensure proper identification, protection, and operability of piping and fittings.
• Manage flange systems, including class, type, gasket, bolts, and torque.
• Conduct quality control and inspection of piping fabrication activities.
• Perform line checks and clear punch items before pressure testing.
• Inspect piping materials as per standards and specifications.
• Inspect shop fabrication of piping spools and supports.
• Visually inspect plant piping and prepare punch lists post-installation.
• Inspect erection and installation of prefabricated pipelines, review related documentation, and witness pressure testing.
• Prepare and verify punch lists, monitor clearance, and oversee line reinstatement, drying, and preservation activities.

ESSENTIAL QUALIFICATIONS AND SKILLS :

• Diploma in Mechanical Engineering or equivalent.
• CSWP 3.1 or AWS CWI for Welding and NDT Level II Certifications.
• CSWIP film interpretation / CSWIP 3.2.2 / RTFI Level II Certification through Petrofac for RT interpretation.
• Minimum 7 years’ experience as Welding/Piping/Pipeline QC Inspector.
• Experience in the oil & gas / petrochemical industry.
• Prior experience with major EPC contractors or subcontractors.

Additional Information

Quality Inspector • Abu Dhabi, United Arab Emirates