Ingénieur en industrialisation/Ingénieure en industrialisation

Groupe Pharea; Al Ain; On-site; AED 661,000 - 881,000; Full time

Job summary

PHAREA is leading a major greenfield aerospace manufacturing project in the United Arab Emirates. As a Senior Manufacturing Integration & Industrialisation Consultant, you will consolidate the existing manufacturing basis, define and validate routings by product and flow family, and challenge cycle-time, capacity, batch-size, WIP and buffers.

You will review equipment interfaces, consolidate data for industrial process and simulate layouts, address technical risks and coordinate with client

Qualifications

• Experience in aerospace manufacturing and engine components.
• Expertise in forging and ring rolling.
• Deep knowledge of metallurgy and advanced metallic alloys.
• Specialist in heat treatment/thermal processing.
• Experience in production routing, cycle-time validation and process definition.
• Ability to define industrial layouts and instrument equipment integration.

Responsibilities

• Review, challenge and consolidate manufacturing processes and data.
• Define and validate routings by product/flow family.
• Challenge cycle-time, capacity, batch-size, WIP and buffer assumptions.
• Review product-to-machine allocation and equipment interfaces.
• Consolidate data for industrial process and material-flow simulation and interface with the Simulation Supplier.
• Review and challenge simulation outputs, bottlenecks and layouts.
• Support industrial integration of forging and ring rolling processes.
• Develop/Consolidate Thermal Processing & Heat Treatment requirements.
• Address constraints for nickel-based, titanium, steel and aluminium aerospace alloys.
• Identify interfaces with utilities, material handling, inspection, NDT, lab and other systems.
• Identify risks, open assumptions and missing data.
• Coordinate with client stakeholders, equipment OEMs, the Simulation Supplier and engineering teams.
• Provide knowledge transfer to client resources.

Skills

Aerospace manufacturing

Forging & Ring Rolling

Metallurgy & alloys

Heat Treatment / Thermal Processing

Manufacturing Engineering / Industrial

Production routing & cycle-time

Industrial layout & equipment

Greenfield manufacturing

Job description

PHAREA is seeking a Senior Manufacturing Integration & Industrialisation Consultant to support a major greenfield aerospace manufacturing project in the United Arab Emirates. Acting as the Lead Consultant, the selected expert will consolidate the existing manufacturing basis, identify and close key technical gaps, prepare controlled inputs for industrial flow simulation, and support maturation of the production layout. PHAREA subject-matter experts may complement the Lead when highly specialised expertise is required.

Key Responsabilities :

• Review, challenge and consolidate existing manufacturing processes and technical data.
• Define and validate manufacturing routings by product / flow family.
• Challenge cycle-time, capacity, batch-size, WIP and buffer assumptions.
• Review product-to-machine allocation and equipment interfaces.
• Consolidate controlled input data required for industrial process and material-flow simulation and interface with the Simulation Supplier.
• Review and challenge simulation outputs, bottlenecks, material flows and proposed layouts.
• Support industrial integration of forging and ring-rolling processes.
• Develop and/or consolidate Thermal Processing & Heat Treatment requirements, including billet heating, reheating/equalisation, cooling/quenching and final heat treatment.
• Address manufacturing constraints associated with nickel-based, titanium, steel and aluminium aerospace alloys.
• Identify interfaces with utilities, material handling, inspection, NDT, laboratory and other industrial systems.
• Identify technical risks, open assumptions and missing technical data.
• Coordinate with client stakeholders, equipment OEMs, the Simulation Supplier and engineering teams.
• Provide structured knowledge transfer to the client’s permanent technical resources.

Candidate Profile :

• Aerospace manufacturing / engine components
• Forging and Ring Rolling
• Metallurgy and advanced metallic alloys
• Heat Treatment / Thermal Processing
• Manufacturing Engineering / Industrialisation
• Production routing, cycle-time validation and process definition
• Industrial layout, material flow and equipment integration
• Greenfield manufacturing facilities

Strong expertise in thermal processing and metallurgy is particularly important. The consultant should be able to understand and challenge industrial sequences such as : Furnace fi Forging Press fi Reheating / Equalisation fi Ring Rolling fi Cooling / Quenching fi Heat Treatment fi Downstream Processes Knowledge of pyrometry environments and standards such as AMS2750 is highly desirable.

The ideal candidate has 20 to 25+ years of experience and has held positions such as Manufacturing Engineering Manager, Industrialisation Manager, Manufacturing/Process Engineering Lead, Forging & Ring Rolling Expert, Metallurgy/Heat Treatment Lead or Manufacturing Integration Consultant. Initial mobilisation on site in Al Ain, UAE is preferred; a hybrid/remote working model may subsequently be considered depending on the consultant and project requirements.