Matric (Grade 12) - Mathematics and Science required with a pass at the higher grade
Certificate in Technical Discipline or Production-related fields (NQF 5)
Diploma in Technical Discipline or Production-related fields (NQF 6) - required
Trade Test (NQF 5) - advantageous
Certificate in First-Line Management (FLMP) (NQF 5) - advantageous
5 years experience in Production/ Maintenance operations in a manufacturing environment of which 2 years should be at the supervisory level
Up to 3 years experience in working shifts - advantageous
ESSENTIAL SKILLS AND REQUIRED KNOWLEDGE
Computer literacy (MS Office Suite, SAP, ERP and other job-specific software systems)
In-depth knowledge of plant production and maintenance practices, procedures and processes
Sound understanding of compliance with applicable legislation, safety and other related manufacturing regulations
Communication skills (both verbal and written)
ATTRIBUTES
Action-oriented
Problem-solving and analytical skills
Sound decision-making
Judgement and clear-headedness to make quick decisions
Planning and organizing
Supervisory skills
Customer focused
Ability to cope under pressure and handle conflict situations
RESPONSIBILITIES
Control plant operations and resources (including production and maintenance) to deliver production targets and the optimal standards of final product quality safely and efficiently
Lead the team at all times and make the necessary decisions promptly
Production operations and controls
Achieve production targets through the optimum use and application of resources and skills
Ensure production operational effectiveness, efficiency and quality to achieve targets following timeframes/ schedules
Ensure open communication channels with relevant departments to ensure the highest standards of product quality are manufactured
Complete, process and update all production records and related documentation
Maintenance operations and control
Ensure effective and preventative maintenance is performed on all plant/ infrastructure/ equipment as required, to limit potential failure and optimise production processes
Coordinate first-line maintenance to restrict or prevent plant/ equipment downtime
Raise job cards for all maintenance work required, and ensure work permits are included (work permits for “hot work”, vessel entry and elevated work to be escalated to the manager for approval)
Approve all job cards after maintenance work is completed successfully
Ensure that equipment and work areas are safe, and maintained by operators and that housekeeping principles are adhered to at all times
Compliance
Operate within controls and procedures to ensure the integrity of the company
Identify and report risks or areas of concern to management within own department and area of responsibility
Ensure compliance with all relevant regulations and procedures to prevent fruitless, wasteful and irregular expenditure
Strictly adhere to, comply with and assume responsibility for enforcing Health, Safety and Environmental legislation, and regulations toward minimizing risk, exposure, incidents or damage to the organisation and environment in any form or manner
Customer service
Maintain effective working relationships with customers (both internal and external) towards rendering the highest quality of services
Represent the company in meetings with relevant stakeholders
Identify and solve problems creatively whilst demonstrating a high level of integrity in line with the company's core values
Staff supervision
Ensure that all employees have signed performance agreements
Monitor and measure performance quarterly by conducting employee appraisals
In collaboration with HR, identify staff performance objectives, potential areas of development and action plans where necessary
Ensure ongoing training and development of employees
Address employee relations matters fairly and promptly
Cost and financial control
Contribute to the budget preparation process
Promote and communicate the effective, efficient, economical and transparent use of financial and other resources
Monitor and control expenditure against budget and ensure spending occurs within budgetary limits and company financial guidelines, and report deviations to the direct manager
Explore opportunities to control and reduce costs
OHS requirements
Inspection and sign-off on all safety equipment
Blood lead counselling for employees with high blood lead levels
Ensuring that all employees have the correct permits when doing specialized eg: working at heights and confined spaces
Ensure that all employees have proper sign-off for the tasks that are undertaken
Ensure that his team wears the correct PPE and uses it correctly to minimize exposure to lead acid dust
Be aware of all equipment safety issues and be constantly aware of high-speed machinery which may pose a risk, to ensure the safety of the team and colleagues, and bypass safety systems where necessary for operational reasons