Key responsibilities include managing staff and resources, ensuring targets and output are met, maintaining equipment, and driving continuous improvement by addressing bottlenecks and supporting departmental projects.
Duties and Responsibilities :
- Walk the floor regularly :
- Correct utilization of resources (material, people, machinery, time)
- FIFO (First-in-First-Out) followed
- Correct jobs planned and being run (according to schedule)
- Daily Output and quality checks are verified (any discrepancies investigated and reported on)
- Pass info on any issues incurred with jobs or machines to next shift supervisor
- Communicate urgency of jobs (priorities) and schedule with team
- Quality, production and downtime related info collected daily
- Assist with green area meetings as per template and record minutes
Production Plan :
- Ensure machines and jobs are running according to plan
- Correct sequence of jobs
- Correct quantity produced (short production reported)
- Correct machine used & targets met
- All necessary resources available for running of future jobs
Maintenance :
- Create maintenance job cards & ensure issues are addressed.
- Follow up on job cards, breakdowns and parts arrivals
- Ensure all services and planned maintenance is carried out as per schedule.
Labour (People) :
- Ensure overall labour control, discipline and utilization
- Discipline is maintained and controlled during shift
- Machines are manned as required (according to priorities & important jobs)
- Absenteeism reported
- Clockings done correctly and signed off for payroll to process
- Correct break times followed (no excessive time away from machines)
Overall Equipment effectiveness (OEE) :
- Ensure correct output (speeds), quality and machine uptime achieved
Analyze and find solutions to address problems
- OEE boards filled in daily with the required information as per OEE procedure
Material Control :
- Ensure all receipting and issuing of materials completed correctly by department as required by Abaca work instructions.
- Responsible for all WIP within department
- Any quantity shortages to be communicated to the manager & production planner by means of email.
Consumables :
- Control consumables & consumption
- Ensure the correct consumables (according to work ticket) and FIFO is followed
- Quality issues for consumables recorded and reported.
- Material issued on Abaca as required.
Work Ticket :
- Ensure proper control of work tickets is done
- All information on work tickets checked, understood and followed
- Right artwork and quality produced according to "last-off sample"
- All relevant information / documents completed correctly.
Quality :
- Check the correct quality is being achieved.
- Ensure all work ticket & quality checks are being done
- Ensure samples in the work ticket are being checked against the job being run.
- Ensure any Non conformances that have been created and allocated to the department are being closed out correctly and timeously.
Health and Safety :
- All processes and procedures for Health and Safety followed during shift
- Comply with operating rules & regulations
- Report and investigate any incidents during shift
- Health & Safety of staff is ensured (PPE for staff is adhered to)
- Property & equipment is operated correctly & safely
ERP Software :
- Shopware ERP experience an advantage
Requirements :
- Grade 12
- Related qualification
- Formal Supervisory / Management Qualification preferable
- Computer literate can use word / excel
- Experience with supervising / managing people
- Experience in manufacturing environments
- Experience managing materials / consumables
- Lead and manage a shift.
- Attention to detail.
- Information and task monitoring.
- Capture information accurately and timeously (nice-to-have)
- Ability to work in team with people (and train and pass knowledge on)