Senior Process Safety Engineer - Petrochemical

Placements24; Mossel Bay; Hybrid; ZAR 1,500,000 - 2,100,000; Full time

Benefits offered by this job

Fully remote work arrangement

Competitive salary

Medical, dental, vision insurance

Job summary

Placements24 is seeking an experienced Senior Process Safety Engineer to lead the design, implementation, and continuous improvement of process safety management across major petrochemical facilities. The role is fully remote, enabling expertise to support Mossel Bay and other sites while ensuring regulatory compliance and robust risk controls.

The ideal candidate brings 8+ years in process safety within petrochemical/ refining environments, hands-on PHA experience (HAZOP/LOPA/FMEA), and strong

Qualifications

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or related technical field.
• Minimum of 8 years of experience in process safety engineering within the petrochemical, chemical, or refining industries.
• Proven experience in conducting and leading various PHA methodologies.
• In-depth knowledge of PSM elements and regulatory requirements.
• Strong understanding of chemical processes, equipment, and instrumentation.
• Exceptional written and verbal communication skills for diverse audiences.
• Experience with remote team collaboration.

Responsibilities

• Develop, implement, and manage comprehensive Process Safety Management (PSM) programs.
• Conduct and lead Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies for complex petrochemical processes.
• Develop and implement effective risk reduction strategies and safeguards.
• Ensure compliance with all relevant process safety regulations, standards (e.g., OSHA PSM, EPA RMP), and industry best practices.
• Oversee the development and maintenance of safety-critical procedures, such as MOC and PSSR.
• Investigate process safety incidents and near misses, identify root causes, and recommend corrective actions.
• Develop and deliver process safety training programs to plant personnel and engineers.
• Perform safety audits and assessments of facilities and operations.
• Collaborate with engineering, operations, and maintenance teams to integrate safety into all aspects of facility design and operation.
• Stay abreast of evolving process safety technologies, methodologies, and regulatory requirements.

Skills

Process safety management

PHAs (HAZOP/LOPA/FMEA)

Risk assessment

PSM compliance

Independent remote work

Education

Bachelor's degree in Chemical or Mechanical Engineering

CSP (Certified Safety Professional) desirable

Tools

Consequence modeling software

Job description

About the Role

Our client, a global leader in the petrochemical industry, is seeking an experienced Senior Process Safety Engineer to join their esteemed team. This position is fully remote, allowing you to leverage your expertise from anywhere while contributing to the safety and operational integrity of major chemical and energy facilities, including those located in **Mossel Bay, Western Cape**. You will be responsible for developing, implementing, and maintaining robust process safety management systems, conducting hazard analyses, and ensuring compliance with stringent safety regulations. The ideal candidate possesses a deep understanding of chemical processes, risk assessment methodologies, and safety engineering principles within a high-hazard environment. This is a critical role ensuring the safe and responsible operation of vital industrial assets.

Key Responsibilities

• Develop, implement, and manage comprehensive Process Safety Management (PSM) programs.
• Conduct and lead Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies for complex petrochemical processes.
• Develop and implement effective risk reduction strategies and safeguards.
• Ensure compliance with all relevant process safety regulations, standards (e.g., OSHA PSM, EPA RMP), and industry best practices.
• Oversee the development and maintenance of safety-critical procedures, such as Management of Change (MOC) and Pre-Startup Safety Reviews (PSSR).
• Investigate process safety incidents and near misses, identify root causes, and recommend corrective actions.
• Develop and deliver process safety training programs to plant personnel and engineers.
• Perform safety audits and assessments of facilities and operations.
• Collaborate with engineering, operations, and maintenance teams to integrate safety into all aspects of facility design and operation.
• Stay abreast of evolving process safety technologies, methodologies, and regulatory requirements.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related technical field.
• Minimum of 8 years of experience in process safety engineering within the petrochemical, chemical, or refining industries.
• Proven experience in conducting and leading various PHA methodologies.
• In-depth knowledge of PSM elements and regulatory requirements.
• Strong understanding of chemical processes, equipment, and instrumentation.
• Excellent analytical, problem-solving, and risk assessment skills.
• Exceptional written and verbal communication skills, with the ability to present technical information effectively to diverse audiences.
• Certified Safety Professional (CSP) or similar certification is highly desirable.
• Ability to work independently and collaboratively in a remote team environment.
• Experience with consequence modeling software is a plus.

Benefits

• Highly competitive salary and potential for annual bonuses.
• Fully remote work arrangement, offering unparalleled flexibility and autonomy.
• Opportunity to impact safety performance at major industrial facilities.
• Comprehensive medical, dental, and vision insurance coverage.
• Generous retirement savings plan matching contributions.
• Extensive professional development and continuous training opportunities.
• Access to cutting-edge safety tools and resources.
• Be part of a respected global organization committed to safety excellence.