Senior Process Engineer - Automotive Components

Placements24; Johannesburg; On-site; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Medical aid plan

Provident fund

Performance-based bonuses

Travel opportunities

Job summary

Placements24 is seeking a Senior Process Engineer in Johannesburg to optimize and develop manufacturing processes in a high-volume automotive environment. You will drive continuous improvement using lean, Six Sigma, and data-driven methods, mentoring junior staff and collaborating across R&D, QA, and operations.

This role requires a bachelor’s degree in a related field and at least 5 years of experience. Strong analytical skills, CAD proficiency, and SPC knowledge are essential.

Qualifications

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering (or related field).
• Minimum 5 years in process engineering within manufacturing, automotive preferred.
• Proven expertise in lean, Six Sigma (Green/Black Belt preferred), and SPC.

Responsibilities

• Design, implement, and refine manufacturing processes to meet targets and quality standards.
• Analyze production data to identify improvements and implement corrective actions.
• Develop and maintain SOPs for manufacturing processes.
• Lead and mentor junior engineers; foster continuous improvement.
• Collaborate with R&D, QA, and operations to resolve issues and introduce new products.
• Conduct root cause analysis for defects and implement preventative measures.
• Evaluate new technologies and equipment for capability enhancements.
• Manage process validation and documentation to ensure ISO/TS compliance.
• Monitor KPIs and report on process efficiency and output.
• Ensure safe working environment and promote best practices.

Skills

Lean manufacturing

Six Sigma

Data-driven

Leadership

Project management

Analytics

SPC

Education

Bachelor's in Mechanical/Industrial/Manufacturing Engineering

Tools

AutoCAD

SolidWorks

Job description

About the Role

Our client, a leading manufacturer in the automotive supply chain, is seeking a highly skilled and experienced Senior Process Engineer to join their dynamic team in Johannesburg . This is a critical role responsible for optimizing and developing manufacturing processes to enhance efficiency, quality, and cost-effectiveness. The ideal candidate will possess a strong understanding of lean manufacturing principles, Six Sigma methodologies, and possess a proven track record in driving continuous improvement initiatives within a high-volume production environment. This role offers the opportunity to significantly impact production output and product quality for a key player in the South African automotive sector.

Key Responsibilities

• Design, implement, and refine manufacturing processes to meet production targets and quality standards.
• Analyze production data to identify areas for improvement and implement corrective actions.
• Develop and maintain standard operating procedures (SOPs) for all manufacturing processes.
• Lead and mentor junior engineering staff, fostering a culture of continuous improvement.
• Collaborate with cross-functional teams, including R&D, quality assurance, and operations, to resolve production issues and implement new product introductions.
• Conduct root cause analysis for production defects and implement preventative measures.
• Evaluate and recommend new technologies and equipment to enhance manufacturing capabilities.
• Manage process validation and documentation to ensure compliance with industry standards.
• Monitor key performance indicators (KPIs) and report on process efficiency and output.
• Ensure a safe working environment by adhering to all safety regulations and promoting best practices.

Requirements

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering, or a related field.
• Minimum of 5 years of experience in a process engineering role within a manufacturing environment, preferably automotive.
• Proven expertise in lean manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and statistical process control (SPC).
• Strong analytical and problem‑solving skills with a data‑driven approach.
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks) and simulation tools.
• Excellent communication, interpersonal, and leadership skills.
• Ability to work effectively in a fast‑paced, team‑oriented environment.
• Demonstrated experience in project management and leading cross‑functional teams.
• Familiarity with quality management systems (e.g., ISO/TS 16949).

Benefits

Our client offers a competitive remuneration package, including a comprehensive medical aid plan, provident fund, and performance-based bonuses. Employees will have access to ongoing professional development opportunities, including training programs and workshops. You will be part of a supportive and innovative work culture that values employee contributions and promotes career advancement. Additionally, there are opportunities for travel to industry conferences and supplier sites. This role provides direct exposure to cutting‑edge manufacturing technologies and the chance to make a tangible impact on the company's success in the Gauteng region.