About the Role
Our client, a forward-thinking pharmaceutical manufacturer situated in Richards Bay, KwaZulu-Natal , is looking for a highly skilled Senior Pharmaceutical Process Development Engineer to join their innovative team. This critical role focuses on the development, optimization, and scale-up of manufacturing processes for new and existing pharmaceutical products. You will play a key part in ensuring efficient, robust, and compliant production methods, driving cost-effectiveness and product quality. This position adopts a hybrid work model, allowing for a blend of hands-on work in our state-of-the-art facilities and remote analysis and reporting. The successful candidate will possess a strong engineering background with extensive experience in pharmaceutical manufacturing environments. This is an excellent opportunity to lead process development initiatives and make a tangible impact in a thriving industry.
Key Responsibilities
- Lead the development and optimization of pharmaceutical manufacturing processes, including formulation, granulation, tableting, coating, and sterile fill-finish operations.
- Design and execute experiments for process characterization, scale-up studies, and technology transfer.
- Utilize process analytical technology (PAT) and statistical process control (SPC) to monitor and improve process performance.
- Develop and validate process equipment and manufacturing systems according to GMP and industry standards.
- Troubleshoot and resolve process-related issues, ensuring minimal disruption to production.
- Author process development reports, validation protocols, and batch records.
- Collaborate with R&D, Quality Assurance, and Manufacturing departments to ensure seamless integration of new processes.
- Stay abreast of new manufacturing technologies and innovative approaches in the pharmaceutical industry.
- Mentor junior engineers and provide technical guidance on process development projects.
Requirements
- Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Pharmaceutical Sciences, or a related field.
- Minimum of 7 years of experience in pharmaceutical process development and scale-up.
- Demonstrated expertise in solid dosage forms and/or sterile drug product manufacturing.
- Proficiency in process modeling, simulation, and statistical analysis software.
- Strong understanding of GMP, FDA/EMA regulations, and validation principles.
- Experience with process validation, IQ/OQ/PQ, and technology transfer.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and interpersonal skills, with the ability to collaborate effectively.
- Experience with automation and advanced manufacturing technologies is desirable.
Benefits
- Our client offers a competitive salary and a comprehensive benefits package including medical insurance, a retirement savings plan, and performance incentives.
- The hybrid work model provides flexibility and work-life balance.
- Generous paid time off, including annual leave and sick leave, is provided.
- Opportunities for continued professional development, including advanced training and conference attendance, are available.
- Employees benefit from a supportive work environment focused on innovation and career growth.
- Life insurance and disability coverage are also part of the package.