About the Role
Our client, a leader in developing bespoke automation solutions for advanced manufacturing, is actively seeking a highly skilled Senior Mechanical Design Engineer to join their innovative and fully remote team. This role is crucial for designing and developing cutting-edge automated machinery and integrated systems that drive efficiency and precision in various industrial applications. As a remote-first engineer, you will be instrumental in the entire design lifecycle, from concept generation and detailed design to prototyping support and overseeing the transition to manufacturing. We are looking for an individual with a proven track record in complex mechanical design, a mastery of CAD and analysis tools, and a strong understanding of automation principles. This position offers the significant advantage of working from anywhere, collaborating with a talented, geographically dispersed team on exciting, technology-forward projects.
Key Responsibilities
- Lead the mechanical design of complex automation equipment, including robotics, material handling systems, and custom machinery, from concept to production readiness.
- Develop detailed 3D CAD models, 2D manufacturing drawings, and comprehensive Bills of Materials (BOMs).
- Perform advanced engineering analyses, including stress, strain, thermal, and motion analysis, using FEA and other simulation tools.
- Specify and select mechanical components, including motors, gearboxes, bearings, sensors, and actuators, ensuring performance and reliability.
- Collaborate closely with electrical engineers, software developers, and controls specialists to ensure seamless integration of mechanical systems with automation control.
- Contribute to design reviews, providing expert technical insights and ensuring design integrity.
- Troubleshoot complex mechanical issues during the development and testing phases, providing remote support.
- Mentor and guide less experienced engineers, fostering a culture of technical excellence and innovation within the remote team.
- Document designs thoroughly, ensuring clarity for manufacturing, assembly, and service.
Requirements
- Master's degree in Mechanical Engineering or a closely related field.
- Minimum of 7 years of experience in mechanical design, with a strong emphasis on automation equipment, robotics, or specialized machinery.
- Expert proficiency in 3D CAD software (e.g., SolidWorks, Inventor) and PDM/PLM systems.
- Advanced knowledge of engineering analysis tools (FEA, CFD, motion simulation).
- Deep understanding of automation principles, including kinematics, dynamics, and control systems integration.
- Experience with various manufacturing processes (machining, fabrication, additive manufacturing).
- Excellent remote communication, collaboration, and problem-solving skills.
- Ability to work autonomously and manage projects effectively in a distributed team environment.
- Demonstrated experience in a remote-first or fully remote engineering role is highly advantageous.
Benefits
- Fully remote position offering maximum flexibility and work-life integration.
- Highly competitive salary and potential for performance-based bonuses.
- Comprehensive health, dental, and vision insurance coverage.
- Retirement savings plan with attractive employer contributions.
- Generous paid time off and company-observed holidays.
- Opportunities for continuous learning and professional development, including access to online courses and conferences.
- Allowance for home office setup and IT equipment.
- Involvement in pioneering projects with a leading-edge technology company.