About the Role
Our client, a leader in the aerospace components manufacturing sector, is seeking a highly experienced Senior Industrial Engineer to join their dynamic team in Paarl, Western Cape . This critical role will focus on driving manufacturing excellence through the implementation of lean principles, process optimization, and continuous improvement initiatives. The ideal candidate will possess a strong analytical mindset, exceptional problem-solving skills, and a proven ability to lead complex projects that enhance productivity, reduce costs, and improve overall operational efficiency. You will work closely with production, quality, and engineering teams to identify and implement best practices, ensuring the highest standards are maintained in our client's sophisticated manufacturing operations.
Key Responsibilities
- Lead the development and implementation of lean manufacturing strategies across the production floor.
- Analyze manufacturing processes, identify bottlenecks, and design/implement solutions to improve efficiency and throughput.
- Conduct detailed time and motion studies to optimize work methods and establish standard times.
- Develop and maintain production documentation, including SOPs, work instructions, and process flow diagrams.
- Drive Kaizen events and continuous improvement projects to foster a culture of innovation.
- Collaborate with cross-functional teams to improve product quality and reduce scrap rates.
- Develop and manage project plans for new equipment installations and process upgrades.
- Establish and monitor key performance indicators (KPIs) for operational effectiveness.
- Mentor and guide junior industrial engineers and manufacturing personnel.
- Ensure all manufacturing processes adhere to stringent aerospace industry standards and safety regulations in Paarl, Western Cape .
- Perform capacity planning and utilization studies to support production scheduling and resource allocation.
Requirements
- Master's degree in Industrial Engineering or a related engineering discipline.
- 7-10 years of progressive experience in industrial engineering within a demanding manufacturing environment, preferably aerospace or automotive.
- Deep expertise in lean manufacturing principles, Six Sigma methodologies (Black Belt certification strongly preferred).
- Proven track record of successfully leading and implementing significant process improvement projects.
- Strong analytical, quantitative, and problem-solving skills.
- Proficiency in simulation software (e.g., Arena, FlexSim) and CAD tools.
- Excellent project management, communication, and interpersonal skills.
- Demonstrated ability to lead and influence teams at all levels.
- Experience with ERP systems and advanced data analysis tools.
- Ability to work effectively in a fast-paced, high-precision manufacturing setting.
- Strong understanding of quality management systems within regulated industries.
Benefits
- Our client offers a highly competitive salary and benefits package, including performance-based bonuses, comprehensive medical and retirement plans, and life insurance.
- We are committed to employee growth, providing extensive opportunities for professional development, training, and advancement.
- Employees enjoy a generous annual leave allowance and a supportive work environment focused on innovation and excellence.
- This role is based at our advanced manufacturing facility in Paarl, Western Cape , a region renowned for its beauty and lifestyle.