We are seeking a Project Engineer in the Durban area.
POSITION INFO : Basic Function :
- Deliver new projects from quotation stage up to production stage
- Project Management
- Process Design & Implementation
- Budget and Capex Planning
- Product Design
- Innovation of Current Manufacturing Methods
- People Development
- Problem Solving & Investigation
Project Management :
- Create and track timing plans for overall scope and individual activities.
- Translate voice of the customer to critical to quality requirements
- Ensure milestones are achieved on time
- Stakeholder engagement and management- Communicate clearly and objectively.
- Compile reports
- Support Commercial with RFQ’s
- Manage ECI’s for new projects
- Follow customer APQP processes
- Advanced computer skillsOffice 365SharepointAdvanced excelMS Teams
Process Design :
- Design all stages of the production process
- Design processes around lean principles
- Consider investment vs return
- Research new manufacturing methods
- Implementation of new processes
- Develop & troubleshoot new processes
- Process DocumentationFMEAPI’sBOM’s & Process SheetsSetting Parameters & Maintenance Checklists
- Commission new facilities
Budget & Capex Planning :
- Evaluate and estimate capex and tooling requirements for new projectsJigs and fixturesCustom built machineryCivil and plantOff the shelf machinery
- Track planned vs actual expenditure
- Conceptualize jigs & fixturesWork with internal, local & international designers / machine buildersPropose conceptsDrive the design process
- Negotiate capex / tooling budget based on investment vs return
- Justify capex / tooling budgets with simulations and studies
- Jig and fixture designUnderstanding of mechanical machinery / jigs / fixtures and operating principlesUnderstanding of pneumatic systemsUnderstanding of hydraulic systemsUnderstanding of electrical systems
Product Design :
- Use CAD to design new products according to customer specifications
- Fabricate prototypes
- Field testing and demos
- Simulation testing
- DFMEA’s
- Liaise with suppliers regarding material sourcing
- Design & develop within required timeframes
- BOM’s
Innovation of Current Manufacturing Methods :
- Use lean principles to identify Kaizen opportunities
- Use statistical and financial data to justify Kaizens
- Improve current processes to improve quality, efficiency & scrap
People Development :
- Train shift leaders on new processes
- Develop and mentor students and interns
- Self-development of engineering skills
Problem Solving & Investigation :
- Conduct detailed investigations to support Quality with regards to field failures
- Conduct detailed investigations into manufacturing problems
- Support production with innovative solutions to manufacturing difficulties
Required Experience and Qualifications :
- 2+ years’ minimum Automotive engineering experience
- N Dip / B-tech Mech Eng or relevant technical experience
Beneficial Experience and Qualifications :
- Core Tools 1,2 & 3
- Design & drawing experience (CAD)
- VDA 6.3 Process Auditor Qualification / IATF / MLA