Production Process Engineer

Placements24; Welkom; On-site; ZAR 550,000 - 850,000; Full time

Benefits offered by this job

Medical aid

Provident fund

Bonus potential

Job summary

Placements24 in Welkom, South Africa, invites an experienced Production Process Engineer to optimize manufacturing lines in the mining and agricultural machinery sector. You will analyze processes, identify bottlenecks, and implement improvements to boost productivity, quality, and safety on the shop floor.

The role requires a BEng/BSc in Industrial or Mechanical Engineering, 3–5 years in production engineering, and strong Lean, FMEA, and SPC skills.

Qualifications

• Bachelor's degree in Industrial Engineering or Mechanical Engineering.
• 3–5 years of experience in a production/manufacturing engineering role.
• Strong understanding of lean manufacturing principles and continuous improvement.
• Experience with FMEA, root cause analysis, and SPC.
• Proficiency in CAD software for layout design and visualization.
• Excellent problem-solving and analytical skills.
• Good communication and interpersonal skills with shop floor personnel.

Responsibilities

• Analyze production line performance, identifying bottlenecks, waste, and opportunities for improvement.
• Develop and implement process improvements to increase efficiency, reduce cycle times, and enhance product quality.
• Design and optimize manufacturing workflows and layouts to improve material flow and ergonomics.
• Collaborate with production, quality assurance, and maintenance to troubleshoot and resolve process issues.
• Develop and maintain SOPs and work instructions for production processes.
• Conduct time and motion studies to establish realistic production standards.
• Implement and monitor KPIs for production processes.
• Support introduction of new products or manufacturing techniques on the floor.
• Ensure adherence to safety regulations and quality standards.
• Participate in cross-functional teams for new equipment selection and commissioning.

Skills

Lean manufacturing

FMEA

SPC

Root cause analysis

Time and motion studies

Problem-solving

Communication

Education

Bachelor's degree in Industrial Engineering or Mechanical Engineering

Tools

CAD software

Job description

About the Role

Our client, a key player in the mining and agricultural machinery sector, is actively seeking a skilled Production Process Engineer to join their operations in Welkom . This role is essential for enhancing the efficiency, quality, and safety of our production lines. You will be tasked with analyzing current manufacturing processes, identifying areas for optimization, and implementing solutions that drive productivity and reduce operational costs. The ideal candidate will possess a strong technical background in industrial engineering and practical experience in a production environment. This is an excellent opportunity to contribute to a vital industry in the Free State province.

Key Responsibilities

• Analyze production line performance, identifying bottlenecks, waste, and opportunities for improvement.
• Develop and implement process improvements to increase efficiency, reduce cycle times, and enhance product quality.
• Design and optimize manufacturing workflows and layouts to improve material flow and ergonomics.
• Collaborate with the production team, quality assurance, and maintenance to troubleshoot and resolve process-related issues.
• Develop and maintain standard operating procedures (SOPs) and work instructions for production processes.
• Conduct time and motion studies to establish realistic production standards.
• Implement and monitor key performance indicators (KPIs) for production processes.
• Support the introduction of new products or manufacturing techniques onto the production floor.
• Ensure adherence to safety regulations and quality standards throughout the production process.
• Participate in cross-functional teams for new equipment selection and commissioning.

Requirements

• Bachelor's degree in Industrial Engineering or Mechanical Engineering.
• Minimum of 3-5 years of experience in a production or manufacturing engineering role.
• Strong understanding of lean manufacturing principles and continuous improvement methodologies.
• Experience with process analysis tools, including FMEA, root cause analysis, and statistical process control (SPC).
• Proficiency in CAD software for layout design and process visualization.
• Excellent problem-solving and analytical skills.
• Good communication and interpersonal skills, with the ability to work effectively with shop floor personnel.
• Ability to manage multiple tasks and projects simultaneously.
• Familiarity with South African manufacturing standards.
• Experience in heavy equipment manufacturing is a plus.

Benefits

• Our client offers a competitive salary package and a comprehensive benefits program, including medical aid, a provident fund, and potential for annual bonuses based on performance.
• This role in Welkom provides a stable and challenging career path within a respected organization committed to operational excellence and employee development.
• You'll have the opportunity to make a tangible impact on production efficiency.