Process Improvement Engineer - Manufacturing

Placements24; Rustenburg; Ibrido; ZAR 700.000 - 900.000; Tempo pieno

Vantaggi offerti da questo lavoro

Medical aid

Provident fund

Performance-based bonuses

Descrizione del lavoro

Placements24 in Rustenburg is seeking a Process Improvement Engineer to drive operational efficiency and product quality by analyzing and re-engineering manufacturing processes. You will identify waste, implement lean methodologies, and lead continuous improvement projects across the production floor.

The role requires a strong industrial engineering foundation, hands-on lean experience, and the ability to collaborate with multiple departments to sustain improvements and training materials.

Competenze

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or closely related discipline.
• Minimum of 4 years hands-on experience in process improvement and lean manufacturing in an industrial setting.
• Proven experience with lean methodologies (5S, Kaizen, VSM) and Six Sigma (Green Belt advantageous).
• Proficiency in data analysis and statistical software (e.g., Minitab, Excel).
• Strong understanding of manufacturing operations and workflow optimization.
• Excellent analytical, problem-solving, and project management skills.
• Effective communication and interpersonal skills with all staff levels.

Mansioni

• Conduct analyses of manufacturing processes, map value streams, identify inefficiencies.
• Develop and implement lean tools and techniques (5S, Kaizen, JIT).
• Design and execute process improvement projects from concept to implementation and validation.
• Collaborate with production, quality control, and engineering to adopt new processes.
• Establish and monitor KPIs related to efficiency, cycle time, and defects.
• Create and update SOPs and training materials for clarity.
• Use statistical analysis to address deviations and quality issues.
• Champion continuous improvement on the shop floor.
• Support adoption of new technologies and automation.
• Prepare reports on progress, savings, and recommendations.

Conoscenze

Lean manufacturing

5S Kaizen

VSM

Statistical analysis

Excel

Formazione

Bachelor's degree in Industrial Engineering

Strumenti

Minitab

Excel

CAD (AutoCAD)

Descrizione del lavoro

About the Role

Our client, a prominent player in the mining equipment manufacturing sector, is looking for a dedicated Process Improvement Engineer to join their team in Rustenburg. This role is central to enhancing operational efficiency and product quality by analyzing and re-engineering manufacturing processes. You will be responsible for identifying waste, implementing lean methodologies, and driving continuous improvement projects that directly impact productivity and cost-effectiveness. The ideal candidate will have a strong foundation in industrial engineering principles and a passion for optimizing complex manufacturing systems. This position offers a fantastic opportunity to contribute to a key industrial hub in South Africa.

Key Responsibilities

• Conduct in-depth analyses of existing manufacturing processes, including value stream mapping, to identify inefficiencies and areas for improvement.
• Develop and implement lean manufacturing tools and techniques, such as 5S, Kaizen events, and Just-In-Time (JIT) systems.
• Design and execute process improvement projects, from concept through implementation and validation, to reduce waste and improve throughput.
• Collaborate with production teams, quality control, and engineering departments to ensure successful adoption of new processes and standards.
• Establish and monitor key performance indicators (KPIs) related to process efficiency, cycle time, and defect rates.
• Create and update standard operating procedures (SOPs) and training materials for enhanced process clarity.
• Utilize statistical analysis and problem-solving tools to address process deviations and quality issues.
• Champion a culture of continuous improvement throughout the manufacturing floor.
• Support the implementation of new technologies and automation where appropriate to streamline operations.
• Prepare detailed reports on project progress, savings achieved, and recommendations for future improvements.

Requirements

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a closely related discipline.
• Minimum of 4 years of hands-on experience in process improvement and lean manufacturing within an industrial or manufacturing setting.
• Proven experience with lean methodologies (5S, Kaizen, VSM) and Six Sigma principles (Green Belt certification is advantageous).
• Proficiency in data analysis and statistical software (e.g., Minitab, Excel).
• Strong understanding of manufacturing operations and workflow optimization.
• Excellent analytical, problem-solving, and project management skills.
• Effective communication and interpersonal skills, with the ability to engage with all levels of staff.
• Ability to work independently and as part of a collaborative team.
• Familiarity with CAD software is a plus.
• Knowledge of safety protocols in a manufacturing environment.

Benefits

Our client is offering a competitive salary package designed to attract top talent, alongside a comprehensive benefits plan including medical aid, a provident fund, and performance-based bonuses. This Rustenburg -based position offers the chance to work on impactful projects in a robust industrial environment, with ample opportunities for professional growth and skill development within a leading company.