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Placements24 seeks a Process Development Engineer in Klerksdorp to lead scale-up from lab to pilot plant and on to commercial production. You will design experiments, optimize processes, and develop PFDs, P&IDs, and operating procedures while advancing technology transfer with R&D teams.
The role emphasizes PHAs, safety, and regulatory compliance, along with data-driven optimization and clear technical reporting. GMP familiarity is a plus for this position.
Our client, a leader in the development and manufacturing of specialty chemicals, is seeking a highly innovative Process Development Engineer to join their dynamic team in Klerksdorp . This role is focused on the scale-up of new chemical processes from laboratory to pilot plant and eventually to commercial production. The ideal candidate will possess a strong theoretical understanding of chemical engineering principles coupled with practical experience in process design, optimization, and troubleshooting. You will play a key role in bringing novel products to market by ensuring robust, scalable, and cost-effective manufacturing processes. This is an exciting opportunity to work at the forefront of chemical innovation and contribute to the growth of a leading specialty chemical producer. Your contributions will be vital in translating research breakthroughs into tangible, high-quality products.
Lead the scale-up of new chemical processes from lab bench to pilot plant and full commercial scale. Design and conduct experiments to optimize reaction conditions, separation processes, and product isolation. Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and operating procedures for new processes. Perform process hazard analyses (PHAs) and implement necessary safety measures. Collaborate closely with R&D chemists and engineers to ensure smooth technology transfer. Troubleshoot process issues encountered during pilot trials and early commercial runs. Evaluate and select appropriate process equipment for scale-up operations. Analyze process data, interpret results, and make recommendations for improvement. Prepare technical reports, documentation, and presentations for project stakeholders. Ensure compliance with all relevant safety, environmental, and quality standards.
Bachelor's or Master's degree in Chemical Engineering. Minimum of 4 years of experience in process development, scale-up, or production engineering, preferably in specialty chemicals. Hands-on experience with pilot plant operations and equipment. Proficiency in process simulation and modeling software (e.g., Aspen Plus, CHEMCAD). Strong understanding of reaction kinetics, thermodynamics, and separation technologies. Experience with safety assessments such as HAZOP studies. Excellent analytical, problem-solving, and experimental design skills. Strong written and verbal communication abilities. Ability to work independently and manage multiple priorities effectively. Familiarity with Good Manufacturing Practices (GMP) is a plus.
Our client offers a competitive salary, commensurate with experience and qualifications, along with a comprehensive benefits package including medical aid, a provident fund, and performance incentives. This hybrid role based in Klerksdorp allows for a balance between remote work flexibility and essential on-site collaboration. We are committed to fostering professional development and provide opportunities for continuous learning, advanced training, and career growth. Join a forward-thinking company that values innovation and employee well-being. This role provides a unique chance to shape the manufacturing processes of cutting-edge chemical products.