Process Control and Development (PC and D) Engineer - Mpumalanga

Headhunters; Middelburg; On-site; ZAR 40 000 - 80 000; Full time

Job summary

An established industry player in the steel sector is seeking a Process Control and Development Engineer. This role offers an exciting opportunity to enhance manufacturing processes through innovative engineering solutions. You will be responsible for identifying problem areas, quantifying causes, and implementing effective solutions to improve quality and efficiency. The ideal candidate will possess a strong background in engineering, particularly in software development, and have a passion for problem-solving. Join a dynamic team dedicated to continuous improvement in a thriving industrial environment.

Qualifications

• Bachelor's degree in Engineering or related field required.
• Experience in software development for engineering control systems is essential.

Responsibilities

• Identify and quantify problem areas requiring improvement based on KPIs.
• Implement solutions for process and product development in collaboration with technical teams.

Skills

Software development (C, C++, C#, Visual Basic)

Problem-solving skills

Analytical skills

Knowledge of control systems and instrumentation

Education

B.Eng. / BSc (Electrical, Electronic, Metallurgical, Mechanical, Computer Science, Computer Engineering)

Tools

Finite element heat transfer modelling

Neural networks

Fuzzy Logic

Job description

Our client, a market leader in the Steel Industry, based in Middelburg, is currently looking to employ a Process Control and Development (PC and D) Engineer.

Bachelor’s in Engineering qualification secures!

An exciting career opportunity awaits you!

POSITION INFO : Requirements :

• B.Eng. / BSc (Electrical, Electronic, Metallurgical or Mechanical) or Computer Science, Computer Engineering, or related field.
• Experience in Software development (C, C++, C#, Visual Basic, etc), specifically in the engineering control software field.
• Knowledge of Level 2 type first principal models for heating and rolling technology.
• Knowledge of how these Level 2 models are automatically calibrated using AI or other simpler methods.
• Knowledge of control systems and instrumentation is a plus.
• Creative and strong problem-solving and analytical skills.
• Experience working in a manufacturing or industrial environment is a plus.
• Enjoys working in the field of engineering solution development.

Responsibilities, but not limited to :

• Identify problem areas requiring improvement as directed by business KPIs.
• Quantify the underlying contributory causes to the problems.
• Study the problem based on the contributory causes and propose solutions.
• Implement solutions, including automation, mistake-proofing, and manufacturing procedures.
• Sustain and continuously improve performance through automated systems and processes.
• Plan, direct, and coordinate hot rolling process improvements linked to Process Control and Development systems to improve quality, efficiency, and availability.
• Investigate modelling and control system failures and associated deviations to implement corrective and preventive actions.
• Implement solutions to assist with process and product development in collaboration with Level 1 or 2 Technical and Production departments through consultation with other disciplines.
• Maintain and develop the following systems :
• Heat transfer modelling (finite element heat transfer Level 2 model) and combustion systems (Level 1).
• Rolling modelling (Level 2): Speed, temperature, forces, torques, and flatness control models (including neural networks).
• Level 1 thickness, flatness, strip cooling, and coiling mostly feedback control systems.
• Expert System for continuous process parameter optimization of the heating and rolling processes (including Fuzzy Logic).
• Perform weekly standby on a rotational basis with other Process Control and Development team members.