Manufacturing Process Improvement Engineer

Placements24; Richards Bay; Hybrid; ZAR 700,000 - 1,100,000; Full time

Benefits offered by this job

Hybrid work arrangement

Private medical insurance

Retirement savings plan

Job summary

Placements24 is seeking an experienced Manufacturing Process Improvement Engineer for our Richards Bay facility in KwaZulu-Natal. The role focuses on driving efficiency, quality, and safety improvements across all operations, using Lean, Six Sigma, and Kaizen methodologies.

The ideal candidate will have a strong analytical mindset, deep process engineering knowledge, and the ability to implement sustainable changes in a complex industrial setting.

Qualifications

• Bachelor’s degree in Industrial Engineering or chemical-related field.
• Minimum 5 years of hands-on experience in process engineering in chemicals.
• Lean/Six Sigma experience; certification a plus.
• Strong data analytics and problem-solving skills.
• Experience with safety standards (HAZOP) is a plus.

Responsibilities

• Analyze manufacturing processes to identify efficiency gains and cost reductions.
• Develop and implement process-improvement initiatives using Lean Six Sigma and Kaizen.
• Design and optimize workflows, equipment utilization, and material flow.
• Collect, analyze, and interpret production data to monitor process performance.
• Create SOPs, work instructions, and process documentation; lead CAPA activities.

Skills

Lean Manufacturing

Six Sigma

Kaizen

Data analysis

Process simulation

Education

Bachelor's degree in Industrial Engineering

Tools

Aspen HYSYS

Arena

Job description

About the Role

Our client, a leading chemical manufacturing company, is seeking an experienced Manufacturing Process Improvement Engineer for their facility in Richards Bay, KwaZulu-Natal . This role is pivotal in driving efficiency, quality, and safety improvements across all manufacturing operations. The ideal candidate will possess a strong analytical mindset, deep knowledge of process engineering principles, and a proven ability to implement sustainable change within a complex industrial setting. You will be responsible for identifying areas for enhancement, developing strategic solutions, and leading their implementation to achieve significant operational gains.

Key Responsibilities

Analyze existing manufacturing processes to identify opportunities for efficiency gains, cost reduction, and quality enhancement. Develop and implement process improvement initiatives using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen. Design and optimize process workflows, equipment utilization, and material flow. Collect, analyze, and interpret production data to monitor process performance and identify trends. Develop and maintain Standard Operating Procedures (SOPs), work instructions, and process documentation. Collaborate closely with production, engineering, maintenance, and quality assurance teams to ensure successful implementation of changes. Conduct root cause analysis for production deviations and implement corrective and preventive actions (CAPA). Lead and participate in cross-functional teams focused on continuous improvement projects. Ensure all process modifications comply with stringent safety and environmental regulations. Provide training and mentorship to operational staff on new processes and best practices.

Requirements

Bachelor’s degree in Industrial Engineering, Chemical Engineering, or a related field. Minimum of 5 years of hands‑on experience in process engineering or continuous improvement within a chemical manufacturing environment. Proven experience with Lean Manufacturing tools and Six Sigma methodologies (certification is a plus). Strong analytical and problem‑solving skills, with the ability to interpret complex data sets. Proficiency in process simulation and modeling software (e.g., Aspen HYSYS, Arena) is advantageous. Excellent communication and interpersonal skills, with the ability to influence and engage stakeholders at all levels. Demonstrated ability to manage projects and lead teams effectively. Knowledge of safety standards in the chemical industry (e.g., HAZOP studies). Experience with process control systems and automation is beneficial.

Benefits

Our client offers a competitive salary package, with a target annual remuneration of ZAR . In addition to the salary, employees receive a comprehensive benefits package including private medical insurance, a retirement savings plan, and performance‑based bonuses. Opportunities for professional development and advancement are abundant, including access to specialized training and industry conferences. This position in Richards Bay, KwaZulu-Natal provides a stimulating work environment with a hybrid work arrangement, fostering a balance between on‑site collaboration and remote flexibility. Join a company committed to innovation and operational excellence.