Senior Manufacturing Process Engineer

Placements24; Mtubatuba Local Municipality; On-site; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Annual leave and holidays

Professional development

Relocation assistance

Exposure to large-scale industrial ops

Performance-based bonuses

Job summary

Placements24 in Richards Bay, KwaZulu-Natal, seeks a Senior Manufacturing Process Engineer to optimize and safeguard production, improve yield, and enhance product quality. You will lead process improvements across the plant, troubleshoot issues, and apply best practices in a demanding production environment.

The ideal candidate has a chemical or mechanical engineering background, 6+ years hands-on experience in process engineering, proficiency with process simulation and data analysis, and a

Qualifications

• Bachelor's or Master's degree in Chemical or Mechanical Engineering.
• 6+ years hands-on experience in process engineering within a manufacturing or industrial plant setting.
• Experience with process simulation software and data analysis tools.
• Strong understanding of chemical plant operations, thermodynamics, and fluid dynamics.
• Proven ability to lead projects and implement improvements.
• Excellent problem-solving and proactive issue-resolution skills.

Responsibilities

• Analyze and optimize existing manufacturing processes to improve yield, reduce costs, and minimize waste.
• Develop and implement new process technologies and equipment to enhance production capabilities.
• Troubleshoot and resolve complex process-related issues with minimal downtime.
• Design and conduct experiments to evaluate process performance and identify improvements.
• Develop SOPs and provide training to operations personnel.
• Ensure compliance with safety, environmental, and quality regulations.
• Collaborate with R&D, maintenance, and QA teams to achieve goals.
• Monitor KPIs and report on process performance and improvements.
• Lead continuous improvement projects using Lean Manufacturing or Six Sigma.

Skills

Process Engineering

Lean Six Sigma

Data Analysis

Process Simulation

Troubleshooting

Education

Bachelor's or Master's in Chemical Engineering or Mechanical Engineering

Tools

Process simulation software

Data analysis tools

Job description

About the Role

Our client, a prominent player in the chemical processing industry, is seeking an experienced Senior Manufacturing Process Engineer to join their key operational facility in Richards Bay, KwaZulu-Natal. This critical role will focus on optimizing and enhancing the manufacturing processes to ensure efficiency, safety, and product quality. You will be responsible for leading process improvement initiatives, troubleshooting operational issues, and implementing best practices across the plant. The ideal candidate will have a strong background in chemical or mechanical engineering, a deep understanding of industrial processes, and a proven ability to drive operational excellence in a demanding production environment. This is an excellent opportunity to contribute to a vital industrial sector in Richards Bay.

Key Responsibilities

• Analyze and optimize existing manufacturing processes to improve yield, reduce costs, and minimize waste.
• Develop and implement new process technologies and equipment to enhance production capabilities.
• Troubleshoot and resolve complex process-related issues, ensuring minimal downtime and maximum efficiency.
• Design and conduct experiments to evaluate process performance and identify areas for improvement.
• Develop Standard Operating Procedures (SOPs) and provide training to operations personnel.
• Ensure all processes comply with stringent safety, environmental, and quality regulations.
• Collaborate with R&D, maintenance, and quality assurance teams to achieve operational goals.
• Monitor key performance indicators (KPIs) and generate reports on process performance and improvement initiatives.
• Lead continuous improvement projects using methodologies like Lean Manufacturing or Six Sigma.

Requirements

• Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, or a related field.
• Minimum of 6 years of hands-on experience in process engineering within a manufacturing or industrial plant setting.
• Proven experience with process simulation software and data analysis tools.
• Strong understanding of chemical plant operations, thermodynamics, and fluid dynamics.
• Demonstrated ability to lead projects and implement successful process improvements.
• Excellent problem-solving skills and a proactive approach to identifying and resolving issues.
• Strong knowledge of safety protocols and environmental regulations relevant to chemical processing.
• Effective communication and teamwork skills.
• Experience in Richards Bay or similar industrial environments is highly preferred.

Benefits

• Attractive salary package commensurate with experience and expertise.
• Comprehensive health insurance and retirement plan.
• Generous annual leave and paid holidays.
• Opportunities for professional development and advanced training.
• Relocation assistance may be available for qualified candidates.
• Exposure to large-scale industrial operations in KwaZulu-Natal.
• A stable and secure working environment within a respected industry leader.
• Performance-based bonuses and incentives.