Industrial Engineer - Manufacturing Process Development

Placements24; Pietermaritzburg; On-site; ZAR 700,000 - 1,000,000; Full time

Benefits offered by this job

Medical aid

Pension fund

Performance bonuses

Job summary

Placements24 is seeking an Industrial Engineer to lead manufacturing process development and continuous improvement at the Pietermaritzburg plant. The role focuses on boosting quality, efficiency, and cost reduction through Lean and Six Sigma practices.

You will design, implement, and optimize processes from concept to production, collaborating with R&D, production, and QA teams to meet performance and regulatory requirements in an on-site setting.

Qualifications

• Bachelor's degree in Industrial or Mechanical Engineering.
• Minimum of 4 years in industrial engineering focusing on manufacturing process development and improvement.
• Proven experience with Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies.
• Proficiency in process mapping, simulation software, and CAD tools.

Responsibilities

• Develop and refine manufacturing processes for new and existing products within the Pietermaritzburg, KwaZulu-Natal, ZA facility.
• Design and implement efficient production line layouts, workflows, and workstations.
• Conduct time studies, motion analyses, and line balancing to optimize production rates and minimize cycle times.
• Identify and resolve production issues, including quality defects, equipment downtime, and efficiency bottlenecks.
• Develop and implement strategies for waste reduction and cost savings using Lean Manufacturing and Six Sigma principles.
• Create and maintain detailed process documentation, including SOPs and work instructions.
• Collaborate with the Quality Assurance team to ensure processes meet all quality standards and regulatory requirements.
• Evaluate and recommend new manufacturing technologies and equipment to improve performance.
• Train production personnel on new processes, equipment, and best practices.
• Participate in product development teams to provide manufacturing feasibility input.

Skills

Lean Manufacturing

Six Sigma

Kaizen

Process mapping

Simulation software

CAD tools

Analytical skills

Education

Bachelor's degree in Industrial Engineering or Mechanical Engineering

Tools

CAD software

Simulation software

Job description

About the Role

Our client, a reputable manufacturing company located in Pietermaritzburg, KwaZulu-Natal, ZA , is seeking a skilled Industrial Engineer to focus on manufacturing process development and improvement. This role is crucial for enhancing product quality, increasing production efficiency, and reducing manufacturing costs. The successful candidate will be responsible for designing, implementing, and optimizing manufacturing processes from concept to full-scale production. You will work closely with R&D, production, and quality assurance teams to ensure that new and existing processes meet all performance, safety, and regulatory requirements. This is an on-site position requiring a hands-on approach and a strong commitment to operational excellence. We are looking for an innovative individual who can contribute significantly to the company's manufacturing capabilities and competitiveness.

Key Responsibilities

• Develop and refine manufacturing processes for new and existing products within the Pietermaritzburg, KwaZulu-Natal, ZA facility.
• Design and implement efficient production line layouts, workflows, and workstations.
• Conduct time studies, motion analyses, and line balancing to optimize production rates and minimize cycle times.
• Identify and resolve production issues, including quality defects, equipment downtime, and efficiency bottlenecks.
• Develop and implement strategies for waste reduction and cost savings using Lean Manufacturing and Six Sigma principles.
• Create and maintain detailed process documentation, including Standard Operating Procedures (SOPs) and work instructions.
• Collaborate with the Quality Assurance team to ensure processes meet all quality standards and regulatory requirements.
• Evaluate and recommend new manufacturing technologies and equipment to improve performance.
• Train production personnel on new processes, equipment, and best practices.
• Participate in product development teams to provide manufacturing feasibility input.

Requirements

• Bachelor's degree in Industrial Engineering or Mechanical Engineering.
• Minimum of 4 years of experience in industrial engineering, with a focus on manufacturing process development and improvement.
• Proven experience with Lean Manufacturing, Six Sigma, Kaizen, and other continuous improvement methodologies.
• Proficiency in process mapping, simulation software, and CAD tools.
• Strong understanding of manufacturing principles, production planning, and quality control systems.
• Excellent analytical, problem-solving, and troubleshooting skills.
• Effective communication and interpersonal skills, with the ability to work collaboratively across departments.
• Hands-on experience working directly within a manufacturing plant environment.
• Ability to interpret technical drawings and specifications.

Benefits

Our client offers a competitive salary and a comprehensive benefits package, including medical aid, pension fund, and performance bonuses. Opportunities for professional development, including training and certification, are available. This role is based at our manufacturing plant in Pietermaritzburg, KwaZulu-Natal, ZA , providing direct impact on production operations. We promote a culture of innovation, collaboration, and continuous improvement.