Overview
Reports to Shift Supervisor and operates one or more welding machines or industrial robots to fabricate metal parts or assemblies to specifications applying basic knowledge of welding theory on a production basis by performing the job duties.
Responsibilities
- Lifts work piece manually or using hoist and secures work piece in fixture or loads automatic feeding device.
- Calculates and sets controls to regulate machine factors, such as wire feed speed, amperage, polarity, type of gas, and type of weld rod.
- Starts machine, engages feed, and observes operation.
- Inspects and measures machined work pieces to verify conformance to specifications.
- Moves machine controls and guides to adjust machine.
- Unload welded frames from robotic welder and place on appropriate containers.
- Clamp, hold, tack-weld, heat-bend, grind or bolt component parts to obtain required configurations and positions for welding.
- Remove rough spots from workpieces, using portable grinders, hand files, or scrapers.
- Chip or grind off excess weld, slag, or spatter, using hand scrapers or power chippers, portable grinders, or arc-cutting equipment.
- Weld components in flat, vertical, or overhead positions.
- Replaces worn machine accessories such as cutting tools or brushes.
- Files, sands, or shapes machined parts.
- Maintains accurate counts of parts; attaches labels or tags to finished part containers identifying customer, part number, quantity, and shop order information.
- Performs basic MIG and TIG welding techniques as needed.
- Maintains company quality, efficiency, and productivity standards.
- Reads job specifications (e.g. blueprints, quality control plans and/or traveler notes) to determine type of welding and material requirements.
- Uses equipment and supplies to perform work in accordance with operational standards.
- Examines finished work pieces to verify conformance with specifications according to operator inspection sheet, quality control plans and/or customer notes using instruments such as gauges.
- Reports defective materials or questionable conditions to the Robotic Welding Manager.
- Performs prescribed preventative maintenance on equipment and machines.
- Maintains the work area and equipment in a clean and orderly condition and follows prescribed safety regulations.
- May perform other related duties or work at different workstations as production needs require.
Qualifications
- High School diploma or general education degree (GED);
- FANUC Robotic Certification is desired;
- Certificate or degree in welding is preferred;
- At least one year welding experience or equivalent combination of education and experience.
- Successful completion of an internal welding test;
- Knowledge of welding equipment and tools, including their design, uses, repair, and maintenance;
- Knowledge of basic math skills;
- Ability to read and interpret documents like blueprints, welding symbols safety rules, operating and maintenance instructions, and procedure manuals;
- Ability to communicate with co-workers, supervisors, and vendors;
- Must be dependable.
Metalcraft of Mayville is an Equal Opportunity Employer:
Minorities/females/veterans/individuals with disabilities/sexual orientation/gender identity.
Job Expectations
Equipment Operated: Welder, lifts, robots, cranes.
Physical Demands
Physical Activity:
- Lift/Carry: Average lbs. 50
- Push/Pull: Average lbs. 50
- Reach Overhead: Yes
- Climb: Yes
- Squat/Bend/Kneel: Yes
- Sit: Yes
- Stand: Yes
- Walk/Move About: Yes
Comments: Moderate to heavy physical effort required to perform the basic essentials of the job. Frequently required to bend and stoop. Specific vision abilities required: close vision, peripheral vision, depth perception, and ability to adjust focus.
Work Environment
Regularly exposed to varying temperature conditions between 60-100 degrees Fahrenheit, loud noise, moving machinery parts, airborne particles, and fumes from production equipment.