Welder, Electron Beam

FM Industries; Ulmar (CA); On-site; USD 39,000 - 45,000; Full time

Job summary

FM Industries in Livermore, CA is seeking an Electron Beam Welding (EBW) Operator to set up, calibrate and run EBW equipment according to WPS/PQR. You will manage beam parameters, ensure weld quality, and document results for traceability.

Candidates should have a technical background, experience with blueprints and welding symbols, and proficiency in CNC/G-code related to EBW; safety and quality standards must be followed on the job floor.

Qualifications

• Highschool diploma or equivalent, or technical school training.
• Prior experience in precision welding or electron beam processes.
• Knowledge of blueprints and welding symbols.
• CNC basic programming knowledge - G/M code for EBW operation.
• Technical or vocational training in welding, machining, or manufacturing processes.

Responsibilities

• Set up and calibrate EBW equipment and execute welding processes according to WPS/PQR.
• Perform pre-weld inspection, fixture parts, and interpret welding drawings.
• Load and secure workpieces in the vacuum chamber and monitor beam parameters.
• Document weld parameters and inspection results for traceability.
• Perform routine maintenance on EBW equipment and ensure safety compliance.

Skills

Verbal communication

Written communication

Interpersonal skills

Education

Highschool diploma or equivalent

Technical/Vocational training in welding/manufacturing

Tools

Microsoft Office (Excel, Word, Outlook, Teams)

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

004104 Shop Direct Regular Full-Time Technical Livermore, CA, US

2 days ago Requisition ID: 5570

Salary Range: $28.00 To $33.00 Hourly

DESCRIPTION:

The Electron Beam Welding (EBW) Operator is responsible for setting up and calibrating equipment, executing welding processes, ensuring quality compliance, maintaining accurate documentation, and driving continuous improvement initiatives.

ESSENTIAL DUTIES:

• Perform pre-weld inspection, assembly, and fixture parts.
• Comprehend weld drawings, WPS’s, and PQR’s.
• Interpret and follow welding schedules, blueprints, and technical drawings.
• Prepare and configure EBW machine per WPS/PQR.
• Load and secure workpieces in the vacuum chamber.
• Perform vacuum pump-down and ensure proper chamber pressure.
• Set beam parameters (voltage, current, focus, and travel speed) per WPS/PQR parameters.
• Monitor beam alignment and focus during welding.
• Adjust machine settings to maintain weld quality.
• Inspect welds both DT and NDT methods (Sectioned Samples, Visual and MSLT).
• Document weld parameters from DAQ and inspection results for traceability.
• Perform routine maintenance on EBW equipment (filament replacement, vacuum system checks, vacuum pump oil change, lubrication).
• Diagnose and resolve issues with beam stability, vacuum leaks, or power supply.
• Keep accurate maintenance logs.
• Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.
• Perform additional related duties as assigned.

CERTIFICATIONS, LICENSES AND REGISTRATIONS:

• CWI Certification - preferred.
• AWS or equivalent welding certification - preferred
• Specialized EBW training certification - preferred

EDUCATION AND/OR EXPERIENCE:

• Highschool diploma, GED equivalent, or Technical School.
• Prior experience in precision welding or electron beam processes.
• Experience with quality inspection methods (NDT, visual, dimensional checks).
• CNC basic programming knowledge - G/M code proficiency for EBW operation, equipment specific.
• Technical or vocational training in welding, machining, or manufacturing processes.
• Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
• Knowledge of blueprint reading and welding symbols.
• Excellent verbal, written, and interpersonal communication skills.
• Semiconductor industry or other manufacturing experience preferred.
• Proficient in Microsoft Office (Excel, Word, Outlook, Teams).

PHYSICAL DEMANDS AND REQUIREMENTS WHILE PERFORMING THE JOB:

• Standing and sitting for extended periods of time - walking, pushing, pulling, stooping, kneeling, or bending to the floor; use hands to finger, handle or feel parts and materials, reach with hands and arms and overhead, communicate and hear instructions and equipment sounds.
• Lifting and/or moving items up to 40 pounds.
• Close vision, color vision, depth perception, and ability to adjust focus.
• Ability to differentiate shades and color to identify coating defects.
• Near acuity or accommodation required for reading instrumentation and documentation, dial and digital gauges, blueprints, and precision measuring instruments used in the inspection of coating operations.
• Fine hand dexterity and ability to work in controlled environments and cleanrooms.
• Follow strict safety protocols for high-voltage and vacuum systems.
• Wear appropriate PPE and radiation monitoring badges.
• Comply with FMI and Regulatory Standards for hazardous materials and equipment.

WORKING ENVIRONMENT OF THE JOB:

• Regularly exposed to moving equipment, mechanical parts, ovens, and risk of burns.
• Occasionally exposed to toxic or caustic chemicals and risk of electrical shock.
• High noise levels from operating machines.
• The employee will be required to use personal protective equipment (PPE) to prevent exposure to hazardous materials commonly used in a manufacturing environment (i.e., safety glasses and shoes, gloves, hearing protection, mask, etc.).
• Approximately 90% of the shop floor environment.
• Physical hazards while working near moving equipment and mechanical parts.