Warranty Technician

Power-Solutions-International,-Inc; Itasca (IL); On-site; USD 36,000 - 50,000; Full time

Benefits offered by this job

Health benefits

401k match

Life insurance

AD&D

Job summary

Power Solutions International (PSI) is seeking a Warranty Technician in Itasca, IL to inspect engines and related components returned for warranty consideration. You will document findings, disassemble as needed, and determine root causes while maintaining objectivity and thorough records.

The role emphasizes precise inspection, accurate reporting, and collaboration with engineering and quality teams. Overtime may be required to meet KPI timelines while ensuring compliance with PSI warranty

Qualifications

• Hands-on engine repair, diagnosis, maintenance, or inspection experience.
• Experience with engine electrical and fuel systems preferred.
• Familiarity with diagnostic equipment and engine inspection tools.

Responsibilities

• Receive engines and warranty components for inspection.
• Document discrepancies and enter data into the warranty system.
• Perform comprehensive inspections to identify failure modes and root causes.
• Prepare clear technical reports with findings and recommendations.

Skills

Engine repair

Diagnostics

Mechanical aptitude

Inspection

Education

High School diploma or equivalent

College preferred

Tools

Diagnosis equipment

Measurement tools

Warranty system (MIZE)

Job description

Hourly Pay rate: $26.25 - $36.00 / hour + overtimePower Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.Position Summary:The Warranty Technician, reporting to the Warranty Manager, is responsible for the timely receipt, documentation, inspection, and technical evaluation of engines and related components returned for warranty consideration. The role conducts objective, comprehensive inspections to identify failure modes and determine probable root causes, documenting clear and technically supported findings. These findings provide the Warranty team with the accurate information needed to make informed warranty claim decisions. The Warranty Technician remains impartial throughout the evaluation process, focusing on determining and documenting what failed and why, rather than advocating for the approval or denial of a claim. The Warranty Technician is expected to remain flexible as departmental needs evolve and may be asked to take on additional responsibilities or assist the Warranty team with other duties as needed.Essential Responsibilities:Engine & Component ReceivingReceive engines, components, and other warranty-related materials returned to PSI for inspection.Verify the items received against the applicable warranty claim and documentation.Enter received engines and components into the MIZE warranty system.Document discrepancies, missing components, or other issues identified during the receiving process.Ensure warranty returns are properly identified, organized, and maintained throughout the inspection process.Warranty Claim ReviewReview all available information associated with the warranty claim prior to beginning an inspection.Review claim documentation, technician comments, photographs, diagnostic information, and other supporting evidence.Review available ST tickets and technical support history when applicable.Develop an understanding of the reported failure and diagnostic steps already performed before beginning the physical inspection.Identify additional information or documentation that may be required to complete the investigation.Technical Inspection & Failure AnalysisPerform comprehensive inspections of engines and related components to determine the failure mode and probable root cause.Disassemble engines and components as necessary to identify internal damage and failure conditions.Inspect mechanical, electrical, fuel, lubrication, cooling, and related engine systems.Identify evidence of component failure, improper installation, maintenance-related issues, customer-induced damage, normal wear, improper application, or other conditions that may have contributed to the failure.Take accurate measurements and compare findings against applicable PSI specifications and service information.Document inspection findings with detailed notes, measurements, photographs, and other supporting evidence.Identify additional testing or analysis required when the root cause cannot be conclusively determined.Escalate unusual, complex, or potentially systemic failures to the Warranty Manager and appropriate technical departments (Engineering, Quality, CSE, or Service).Warranty KPI ResponsibilitiesComplete inspections and provide documented findings to the Warranty team within the Department's established 30-day inspection KPI.Maintain accurate and timely updates to the engine and part KPI trackers.Communicate potential delays or issues that may prevent an inspection from being completed within the required timeframe.Help ensure warranty returns do not remain uninspected or unresolved due to incomplete internal processing.Technical ReportingProvide clear, concise, and factual inspection reports to the Warranty team.Clearly identify:Reported failureInspection findingsFailed component(s)Evidence of failureProbable failure modeProbable root causeContributing factors, when applicableEnsure conclusions are supported by physical evidence and documented inspection findings.Provide technical recommendations to assist the Warranty team in determining appropriate claim disposition.Maintain inspection documentation in accordance with PSI warranty procedures.The Warranty Technician should possess a strong technical and mechanical understanding of:Internal combustion engine operation and systemsEngine mechanical components and failure modesLubrication systemsCooling systemsFuel systemsIgnition systemsElectrical systems and componentsEngine sensors and electronic controlsWiring and harnessesDiagnostic procedures and troubleshootingEngine disassembly and inspectionMeasurement tools and mechanical specificationsRoot-cause and failure analysisRequirements:College desired High School diploma or equivalent requiredHands-on experience with engine repair, diagnosis, maintenance, or inspection required.Mechanical experience with internal combustion engines, preferably in a service, repair, or manufacturing environment.Experience with engine electrical systems, fuel systems, and related components preferred.Experience using common diagnostic equipment, measurement tools, and engine inspection equipment preferred.Previous experience in a warranty, service, repair, manufacturing, or technical inspection environment preferred.PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees..