Warehouse Automation Technician

Flex; Libertyville (IL); On-site; USD 65,000 - 90,000; Full time

Job summary

Flex in Libertyville, IL seeks a Warehouse Automation Technician to support and maintain autonomous warehouse systems. The role focuses on AMRs, ASRS, conveyors, and control systems, ensuring reliable operation and rapid recovery from downtime.

The ideal candidate has hands-on experience with industrial automation, PLCs, and robotics, with a strong mechanical and electrical troubleshooting background. This on-site role operates a rotating shift and offers growth in a highly automated

Qualifications

• High school diploma or equivalent; technical maintenance/automation training preferred.
• 3+ years' experience maintaining industrial automation and material handling equipment, ASRS/AMR preferred.
• Experience with AMRs or similar robotic systems.
• Ability to read electrical schematics, mechanical drawings, and technical manuals.
• Working knowledge of PLC-controlled equipment and automation systems.
• Familiarity with sensors, HMIs, drives, and safety circuits.
• Strong problem-solving, analytical, and communication skills.
• Ability to work independently and collaboratively in a fast-paced environment.

Responsibilities

• Perform preventive maintenance, inspections, troubleshooting, and repairs on AMRs, ASRS, conveyors, lifts, and related equipment.
• Diagnose mechanical, electrical, pneumatic, and communication issues.
• Troubleshoot PLC-controlled equipment and identify control faults.
• Read electrical schematics, wiring diagrams, and mechanical drawings.
• Respond to downtime events and recover systems safely.
• Document maintenance activities and corrective actions.
• Ensure safety procedures and LOTO compliance.
• Participate in continuous improvement initiatives.

Skills

AMR experience

PLC troubleshooting

Mechanical troubleshooting

Reading schematics

Communication skills

Teamwork

Education

High school diploma

Technical degree in Industrial Maintenance/Automation/Mechatronics

Certification in robotics/automation

Tools

Allen-Bradley PLC

Siemens PLC

HMI systems

Robotic systems

Industrial networking

Job description

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

We are seeking a skilled Warehouse Automation Technician to support and maintain advanced warehouse automation systems, including Autonomous Mobile Robots (AMRs) and Automated Storage and Retrieval Systems (ASRS). This role is responsible for ensuring the reliable operation, maintenance, troubleshooting, and repair of automated material handling equipment and associated control systems. The ideal candidate will have strong mechanical and electrical troubleshooting skills, experience working with PLC-controlled equipment, and a passion for supporting highly automated manufacturing or distribution environments.

Location: Libertyville, IL

Shift Schedule: 630am-630pm Rotating shift

Key Responsibilities

• Perform preventive maintenance, inspections, troubleshooting, and repairs on:
• Autonomous Mobile Robots (AMRS)
• Automated Storage and Retrieval Systems (ASRS)
• Conveyors, lifts, and material handling equipment
• Barcode scanners, sensors, safety devices, and charging systems
• Diagnose and resolve mechanical, electrical, pneumatic, and communication-related equipment issues.
• Troubleshoot PLC-controlled equipment and assist with identifying control system faults.
• Read and interpret electrical schematics, wiring diagrams, mechanical drawings, and technical documentation.
• Respond to equipment downtime events and safely recover automated systems to operational status.
• Monitor automation system performance and recommend improvements to increase reliability and efficiency.
• Document maintenance activities, repairs, root cause findings, and corrective actions within the maintenance management system.
• The technician will respond to downtime, help operators safely recover and restart equipment, and document the resolution and handoff.
• The role will also include diagnosing HMI alarms and basic equipment connectivity issues, then working with IT, Engineering, or the supplier when an issue requires their support.
• Ensure compliance with all safety procedures, lockout/tagout (LOTO) requirements, and company policies.
• Participate in continuous improvement initiatives focused on equipment uptime, productivity, and operational excellence.

Required Qualifications

• High school diploma or equivalent; technical degree or certification in Industrial Maintenance, Mechatronics, Automation, Robotics, Electrical Technology, or a related field preferred.
• At least 3 years of hands-on experience maintaining industrial automation or automated material handling equipment, with ASRS and AMR experience preferred.
• Experience supporting and troubleshooting Autonomous Mobile Robots (AMRs) or similar robotic systems.
• Experience troubleshooting electrical and mechanical systems in an industrial setting.
• Ability to read and interpret electrical schematics, mechanical drawings, and technical manuals.
• Working knowledge of PLC-controlled equipment and automation systems.
• Familiarity with industrial networking, sensors, HMIs, drives, and safety circuits.
• Strong problem-solving, analytical, and communication skills.
• Ability to work independently and collaboratively in a fast-paced environment.

Preferred Qualifications

• Experience with automated warehouse, fulfillment center, or distribution center operations.
• Knowledge of PLC platforms such as Allen-Bradley, Siemens, or similar systems.
• Experience with robotics, machine vision systems, industrial communication networks, and automated material handling equipment.
• Certification or training in automation, robotics, mechatronics, or industrial maintenance.

AW20

Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [e-mail] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).