UAV Avionics Assembler III

Zone5Technologies; San Luis Obispo (CA); On-site; USD 39,950 - 46,838; Full time

Benefits offered by this job

Competitive total compensation package

Comprehensive benefits including medical, dental, and vision

401(k) with company match

4 weeks of paid time off

12 annual company holidays

Job summary

Zone5Technologies is seeking an experienced UAV Avionics Assembler III to build complex avionics assemblies and support production efforts. The ideal candidate will have 3–5 years of experience and strong attention to detail in wiring practices.

This position offers a competitive hourly pay range of $29–$34 and includes benefits such as medical, dental, and a 401(k) with company match. Join an innovative team working on cutting-edge aerospace technology.

Qualifications

• 3–5 years of avionics or aerospace electronics assembly experience.
• Advanced knowledge of wiring practices, connector systems, and workmanship standards.
• Strong attention to detail and manual dexterity.

Responsibilities

• Build complex avionics assemblies and high-density wiring harnesses.
• Interpret and resolve documentation issues with engineering.
• Mentor and train Avionics Assembler I–II personnel.

Skills

Avionics assembly experience

Attention to detail

Wiring practices knowledge

Manual dexterity

Education

High school diploma or equivalent

Technical degree (preferred)

Tools

Multimeter

Job description

Role Summary

The UAV Avionics Assembler III is a senior contributor responsible for complex, high‑reliability assemblies and supporting production problem‑solving efforts. Tasks and responsibilities include those captured by lower role‑specific levels and working closely with engineers, production technicians, and operations teams to support multiple programs and value streams.

Key Responsibilities

• Build complex avionics assemblies and high‑density wiring harnesses with minimal supervision.
• Execute first‑article, prototype, or low‑rate initial production builds.
• Interpret incomplete or ambiguous documentation and work with engineering to resolve issues.
• Perform detailed inspections and advanced continuity and isolation testing.
• Support root cause investigations related to assembly workmanship.
• Mentor and train Avionics Assembler I–II personnel.
• Provide feedback on manufacturability and assembly process improvements.

Responsibilities (Level II)

• Assemble avionics components, electromechanical assemblies, and wiring harnesses from engineering drawings and schematics.
• Perform wire terminations, connector installations, and harness routing to specification.
• Conduct continuity checks and basic functional testing.
• Identify and escalate non‑conformances and workmanship issues.
• Maintain accurate as‑built documentation and material traceability via MES.
• Adhere to AS9100, FAA, and internal quality requirements.
• Collaborate with quality and manufacturing engineering to resolve discrepancies.

Additional Responsibilities (Level I)

• Assemble basic avionics components and sub‑assemblies following work instructions and engineering drawings.
• Perform wire preparation tasks including cutting, stripping, crimping, and labeling.
• Assist with routing, dressing, and securing wiring in accordance with defined standards.
• Conduct visual inspections to identify obvious defects or workmanship issues.
• Use basic hand tools and test equipment such as multimeters under supervision.
• Accurately complete assembly work instructions and production documentation.
• Follow ESD, FOD, safety, and quality procedures at all times.
• Support senior assemblers and technicians as needed.

Qualifications

• High school diploma or equivalent with significant experience or technical degree.
• 3–5 years of avionics or aerospace electronics assembly experience.
• Advanced knowledge of wiring practices, connector systems, and workmanship standards.
• Strong attention to detail and manual dexterity.

Preferred Qualifications

• Technical degree
• IPC 620 certification

Pay Range

$29–$34 USD per hour.

Benefits

• Competitive total compensation package
• Comprehensive benefit package options include medical, dental, vision, and life insurance.
• 401(k) with company match
• 4 weeks of paid time off each year
• 12 annual company holidays

Reasons to Join Zone 5 Technologies

• Innovative environment: Work on cutting‑edge technology shaping the future of defense and aerospace.
• Collaborative culture: Join a team of passionate professionals dedicated to pushing the boundaries of what’s possible.
• Career growth: Opportunities for professional development and advancement.

EEO & E-Verify

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment‑eligibility verification form upon hire. Zone 5 Technologies is a federal contractor and participates in E‑Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E‑Verify system. Learn more about your rights and responsibilities under E‑Verify: https://www.e-verify.gov.