UAV Avionics Assembler III

Zone 5 Technologies; Paso Robles (CA); On-site; USD 40,000 - 47,000; Full time

Benefits offered by this job

Benefits package

401k with match

Paid time off

Company holidays

Job summary

Zone 5 Technologies in Paso Robles, CA is seeking a senior UAV Avionics Assembler III to lead high-reliability assemblies and support production problem-solving across programs.

You will build complex avionics, perform first-article and prototype builds, inspect, test, and assist with root cause investigations while mentoring junior staff. Compliance with AS9100 and FAA quality requirements is essential.

Qualifications

• 3–5 years of avionics or aerospace electronics assembly experience.
• Advanced wiring practices and connector systems knowledge.
• Strong attention to detail and manual dexterity.
• High school diploma or technical degree; IPC 620 certification preferred.

Responsibilities

• Build complex avionics assemblies and high-density wiring harnesses.
• Perform first-article, prototype, or low-rate production builds.
• Interpret documentation and resolve issues with engineering.
• Conduct detailed inspections and testing for continuity.
• Support root cause investigations related to workmanship.
• Mentor and train Avionics Assembler I-II personnel.
• Provide feedback on manufacturability and process improvements.
• Assemble components and wiring from drawings and schematics.
• Perform wire terminations and harness routing to spec.
• Maintain MES documentation and traceability; follow AS9100/FAA quality.

Skills

Avionics wiring

Attention to detail

Manual dexterity

Education

High school diploma or equivalent + technical degree

IPC 620 certification

Job description

At Zone 5 Technologies, we're redefining what's possible in unmanned aircraft systems. Our team of engineers and innovators is developing cutting-edge autonomous solutions that push the boundaries of UAS technology - solving complex challenges that matter.

We're building the future of UAS capabilities, and we're looking for exceptional talent to join us. If you're driven by hard problems, energized by rapid innovation, and ready to make an impact on next-generation flight systems, you belong here.

Role Summary

The UAV Avionics Assembler III is a senior contributor responsible for complex, high-reliability assemblies and supporting production problem-solving efforts. Tasks and responsibilities expected for this role include those captured by lower role specific levels.

This role involves working closely with engineers, production technicians, and operations teams to support multiple programs and value streams.

Key Responsibilities

• Build complex avionics assemblies and high-density wiring harnesses with minimal supervision.
• Execute first-article, prototype, or low-rate initial production builds.
• Interpret incomplete or ambiguous documentation and work with engineering to resolve issues.
• Perform detailed inspections and advanced continuity and isolation testing.
• Support root cause investigations related to assembly workmanship.
• Mentor and train Avionics Assembler I-II personnel.
• Provide feedback on manufacturability and assembly process improvements.

Responsibilities (Level II)

• Assemble avionics components, electromechanical assemblies, and wiring harnesses from engineering drawings and schematics.
• Perform wire terminations, connector installations, and harness routing to specification.
• Conduct continuity checks and basic functional testing.
• Identify and elevate non-conformances and workmanship issues.
• Maintain accurate as-built documentation and material traceability via MES.
• Adhere to AS9100, FAA, and internal quality requirements.
• Collaborate with quality and manufacturing engineering to resolve discrepancies.

Additional Responsibilities (Level I)

• Assemble basic avionics components and sub-assemblies following work instructions and engineering drawings.
• Perform wire preparation tasks including cutting, stripping, crimping, and labeling.
• Assist with routing, dressing, and securing wiring in accordance with defined standards.
• Conduct visual inspections to identify obvious defects or workmanship issues.
• Use basic hand tools and test equipment such as multimeters under supervision.
• Accurately complete assembly work instructions and production documentation.
• Follow ESD, FOD, safety, and quality procedures at all times.
• Support senior assemblers and technicians as needed.

Qualifications

• High school diploma or equivalent with significant experience or technical degree.
• 3-5 years of avionics or aerospace electronics assembly experience.
• Advanced knowledge of wiring practices, connector systems, and workmanship standards.
• Strong attention to detail and manual dexterity.

Preferred Qualifications

• IPC 620 certification

Pay range for this role: $29 USD - $34 USD

What's in it for you

• Comprehensive benefit package options include medical, dental, vision, life, and more.
• 401k with company-match
• 4 weeks of paid time off each year
• 12 annual company holidays

Why Join Zone 5 Technologies?

• Innovative Environment: Work on cutting-edge technology that is shaping the future of defense and aerospace.
• Collaborative Culture: Join a team of passionate professionals dedicated to pushing the boundaries of what's possible.
• Career Growth: Opportunities for professional development and career advancement.

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.

Zone 5 Technologies is a federal contractor and participates in E-Verify to confirm employment eligibility. As required by law, we will verify the identity and employment authorization of all new employees using the E-Verify system. Learn more about your rights and responsibilities under E-Verify:https://www.e-verify.gov.