Tooling Engineer

Insight Global; Sterling Heights (MI); Presencial; USD 80 000 - 110 000; Tempo integral

Vantagens oferecidas por esta oferta de emprego

Medical insurance

Dental insurance

Vision insurance

HSA

FSA

DCFSA

401k with employer matching

Paid sick leave

Resumo da oferta

Insight Global is seeking a Tooling Engineer to support tube and carrier machining in a high-volume manufacturing setting. You will collaborate with Process Engineers, Tooling Teams, Production, and Quality to launch and sustain advanced lines.

The role focuses on tooling development, process capability, and continuous improvement, with emphasis on launch activities, PPAP, and quality metrics. Strong tooling design and manufacturing experience is required.

Qualificações

• 3+ years of machining experience in a high-volume environment.
• Experience with cutting tooling and CNC tooling development.
• Strong background in turning, drilling, reaming, tapping, and milling.
• Experience manufacturing tools for high-production environments.

Responsabilidades

• Develop and optimize tooling solutions for tube and carrier machining operations.
• Support tooling development, validation, and continuous improvement activities.
• Lead implementation of GTSV tool tracking systems.
• Establish process controls to ensure quality and capability.
• Drive lean initiatives focused on safety, quality, productivity and cost.
• Complete PPAP and related launch quality documentation.
• Apply engineering methods to improve machining processes and performance.
• Investigate tooling/process issues and implement corrective actions.
• Collaborate with suppliers and cross-functional teams to resolve challenges.
• Conduct process audits to ensure compliance with manufacturing standards.
• Maintain process docs, work instructions, and tooling specs.
• Support ISO 14001 initiatives and environmental compliance.

Conhecimentos

Machining tooling

Cutting tooling

Turning tooling

CNC tooling

Drilling

Reaming

Tapping

Milling

Tool Presetters programming

Descrição da oferta de emprego

Insight global is seeking a Tooling Engineer to support tube and carrier machining operations within a high-volume manufacturing environment. This role will partner closely with Process Engineers, Tooling Teams, Production, and Quality to ensure the successful launch and ongoing performance of advanced manufacturing lines. The Tooling Engineer will be responsible for developing and optimizing machining tooling, improving process capability, reducing variability, and ensuring all quality and production metrics are achieved. The ideal candidate will bring extensive experience in machining tooling, tool design, and production manufacturing, with a strong understanding of launch activities, PPAP documentation, process control, and continuous improvement methodologies.

Key Responsibilities

• Develop, implement, and optimize tooling solutions for tube and carrier machining operations.
• Support machining processes through tooling development, validation, and continuous improvement activities.
• Lead implementation and utilization of GTSV (Global Tool Supply Verification) tool tracking systems.
• Identify tooling-critical product characteristics and establish appropriate process controls to ensure quality and capability.
• Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Complete all launch-related quality documentation, including PPAP requirements and process validation activities.
• Apply engineering and analytical methodologies to establish robust machining processes and improve manufacturing performance.
• Investigate tooling, process, and quality issues utilizing structured problem-solving methods and implement corrective actions.
• Partner with suppliers and internal cross-functional teams to resolve manufacturing challenges and improve process stability.
• Conduct process audits to ensure compliance with Ford Powertrain manufacturing and quality standards.
• Develop and maintain process documentation, standardized work instructions, and tooling specifications.
• Lead lean manufacturing initiatives focused on waste elimination, variability reduction, and operational excellence.
• Ensure compliance with plant, corporate, environmental, and governmental regulations.
• Support ISO 14001 requirements, environmental initiatives, and internal audit activities.
• Deliver capable machining processes that consistently meet safety, quality, throughput, and cost targets.

Compensation

Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave.

Required Skills and Experience

• 3+ years of machining experience
• Experience with cutting tooling
• Strong experience with turning tooling, CNC tooling, and machining processes, such as (drilling, reaming, taping, milling)
• High production machining tool manufacturing experience
• Experience programming of Tool Presetters (Royal/Zoller)
• Experience supporting production machining operations and tooling optimization.