Tooling Engineer

Penn Engineering Corp; Danboro (PA); On-site; USD 80,000 - 120,000; Full time

Benefits offered by this job

Dental

Vision

401k match

Paid time off

Job training

Performance bonuses

Volunteer program

Referral bonus

Culture

Job summary

PennEngineering is seeking a Toolroom Engineer to join our Danboro, PA team. You will support toolroom operations, optimizing CNC programs, tooling, and processes across grinding, EDM, milling, turning, and coating operations.

The role drives equipment modernization, tool life improvement, and automation initiatives, with hands-on CNC programming and process expertise. Join us to build the future in Manufacturing and Engineering at PennEngineering.

Qualifications

• 3–5 years of hands-on toolroom CNC machining.
• Associate's Degree in a relevant discipline.
• Bachelor's Degree in Manufacturing/Mechanical/Industrial Eng is a plus.
• Proficient with Mastercam programming software.
• Experience with Mazak Mazatrol, conversational programming, and G-code.
• Hands-on with wire and RAM EDM, CNC milling, grinding, turning, polishing.
• Knowledge of heat treatment and PVD coating.
• Experience with metal 3D printing / additive manufacturing preferred.
• Proven track record of cost savings and equipment modernization.

Responsibilities

• Lead process optimization of CNC programs and processes using Mastercam, Mazak Control, conversational programming, and G-code.
• Support toolroom operations across CNC grinding, wire EDM, RAM EDM, 5-axis CNC, milling, and lathes.
• Perform tool life analysis and failure mode studies to identify root causes and drive corrective action.
• Lead projects to improve cycle time, quality, and tool life.
• Identify and execute equipment modernization and capital improvement projects.
• Develop and implement cost savings across toolroom processes.
• Design and implement lights-out/unattended automation to increase capacity.
• Apply metal 3D printing to tooling and fixture development where applicable.
• Design, build, and troubleshoot fixturing to support tooling and manufacturing.
• Collaborate with operators, engineering, tool makers, and quality to resolve tooling issues.
• Document processes, programs, and machine settings; follow SOPs and safety.
• Participate in 5S and continuous improvement activities.
• Perform other duties as assigned.

Skills

Toolroom experience

Mastercam

Mazatrol

G-code

5-axis CNC

Fixturing

3D printing

Education

Associate's Degree in relevant discipline

Bachelor's Degree in Manufacturing/Mechanical/Industrial Engineering

Tools

Mazak Mazatrol

G-code

Job description

At PennEngineering, we innovate and collaborate to make the world a better place. You can contribute to work that matters with a company where diversity, equity and belonging are shared values. We're committed to fostering an environment for every employee that's welcoming, respectful and inclusive, with great opportunity for professional growth. Find your future with us.

PennEngineering is seeking a Toolroom Engineer for our Danboro, PA team. The Toolroom Engineer supports the toolroom that services the manufacturing of fasteners, providing hands-on CNC programming, tooling, and process expertise across grinding, EDM, milling, turning, polishing, heat treatment, and coating operations. This role drives equipment modernization, cost savings, tool life improvement, and automation initiatives that keep the toolroom running at peak capability.

Join us as we build the future in Manufacturing and Engineering!

PERKS AND BENEFITS:

• Medical & Employer Paid: Dental and Vision
• 401k and Employer Match
• Paid time off and holidays
• Paid On the Job Training
• Performance incentive bonuses
• Community Volunteering
• Talent Referral Bonus Program
• Employee Centric Culture

WHAT YOU WILL DO:

• Lead process optimization of CNC programs and processes on equipment using Mastercam, Mazak (Maz) Control, conversational programming, and G-code.
• Support toolroom operations across CNC grinding, wire & ram EDM, 5-axis CNC, CNC milling, and CNC lathes.
• Perform tool life analysis and failure mode studies to identify root cause and drive corrective action.
• Lead process and programming optimization projects to improve cycle time, quality, and tool life.
• Identify, scope, and execute equipment modernization and capital improvement projects for the toolroom.
• Develop and implement cost savings projects across toolroom processes and consumables.
• Design and implement lights-out / unattended automation to increase toolroom capacity and efficiency.
• Apply metal 3D printing (additive manufacturing) techniques to tooling and fixture development where applicable.
• Design, build, and troubleshoot fixturing to support new and existing tooling and manufacturing processes.
• Collaborate with manufacturing operators, engineering, tool makers, and quality to resolve tooling issues and improve part quality.
• Document processes, programs, and machine settings in accordance with established company procedures.
• Follow all standard operating procedures, quality standards, and safety requirements.
• Participate in continuous improvement activities and 5S initiatives.
• Perform other duties as assigned.

#LI-BS1

Location

Danboro, PA

Requirements

WHAT WE ARE LOOKING FOR:

• Minimum of 3-5 years of toolroom experience with hands-on CNC machining.
• Associate's Degree in relevant discipline
• Bachelor's Degree in Manufacturing, Mechanical, or Industrial Engineering a plus
• Proficient with Mastercam programming software.
• Experience programming Mazak (Mazatrol), conversational programming, and G-code.
• Hands-on experience with wire and ram EDM, CNC milling, CNC grinding, turning, and polishing.
• Working knowledge of heat treatment and PVD coating processes.
• Experience conducting tool life analysis and failure mode studies.
• Experience with metal 3D printing / additive manufacturing preferred.
• Demonstrated track record of cost savings, equipment modernization, and capital project execution.
• Experience implementing lights-out or unattended automation preferred.
• Proven project leadership ability and successful record of completing engineering assignments.

PHYSICAL REQUIREMENTS:

• Visual acuity for detailed work.
• Must be able to lift a maximum of 50 lbs. from floor to waist, and waist to floor.
• Must be able to work in an air-conditioned/non air-conditioned environment.
• Ability to work in a manufacturing environment for approximately 8 hours.
• Must be able to travel between buildings in all types of weather.
• Clear verbal and written communication skills.

Our commitment to Diversity, Equity and Belonging (DEB) endeavors to create a safe space for all employees and customers, regardless of age, race, sex, gender identity, national origin, or religion. We lift up voices and opinions by creating a respectful work environment where difference is valued, and we are doing our part to build towards a greater society where diverse points of view are celebrated.

Salary Range

80,000-120,000

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