Job Summary
Tooling Engineer is responsible for leading and managing all activities required during the Design, Build and Qualification of both production & prototype plastic injection molds to meet internal & external customer requirements.
Essential Job Duties and Responsibilities:
- Work with internal and external customers to understand needs relative to current tooling and new projects & create specifications, models, drawings.
- Obtains vendor quotes, issues PO’s, reviews and critiques submitted mold vendor design proposals and assures functional mold performance and adherence to established mold construction standards.
- Reviews customer drawings, specifications, control drawings and other applicable specifications determine requirements and/or feasibility of a component, device, assembly.
- Maintains project budgets and timing schedules and reports to Project Management as needed.
- Designs studies, tolerance stack-ups, layouts, drawings, calculations, weight estimates, supporting documentation, solids & surfaces, etc., are to be completed on 2-D/3-D CAD or other fitting computer applications, and complies with ANSI & ISO standards, as required.
- Keeps supervisor advised of work status, workload, concerns, and progress as related to work/project assignments. May provide direction to project teams on necessary next steps and/or updates to project action items.
- Understands limits / fits, tolerance stack up analysis. Understanding of Geometric Dimensional Tolerancing (GDT) and application for inspection setup and tolerancing allowances of molded components
- Create and maintain detailed documentation, including specifications, drawings, and work instructions related to tooling and injection molding processes.
- Schedule and Lead Mold Design Reviews, continually updating a standard document to follow.
- Support tooling trials, validations, and troubleshooting to ensure optimal performance and quality of molded parts.
- Provide technical expertise and guidance to manufacturing teams, assisting in the resolution of tooling-related issues and production challenges.
- Collaborate with other departments (toolroom, scheduling, production) and/or sub-suppliers during the design, build, and sampling of new tooling projects Including refurbishment of existing molds.
- Work with R&D and Operations Engineering, evaluate and interpret Quality Department part measurement results and develop & lead necessary tool grooming plan to achieve full part approval.
- Collaborate with PD Engineers over design of parts, components, and assemblies for use in production tooling and equipment including but not limited to:
- Analyze Mold flow & FEA results to ensure & include any modifications necessary to the mold.
- QC inspection gages and fixtures.
- Reverse engineer machine parts as needed to support production.
- Evaluation of mold production issues and offering of design solutions
- "Responsible for ensuring all production related processes are in place, supported and being executed prior to handing off to production. Including but not limited to mold maintenance requirements, process control / documentation, & downstream processes."
Minimum Qualification Standards:
- Strong knowledge of mold design principles – experience in tool design review activities. Supervisory experience in tooling related activities.
- Strong analytical/troubleshooting skills, mechanical aptitude
- Accurate and paying attention to detail.
- Excellent oral and written communication abilities, including presentation skills.
- Strong computer application skills.
- Solid understanding of Plastic Part Design / Injection Molding Guidelines.
- Knowledgeable in the use of 3D CAD packages & Data Analysis software (solid works preferred).
- Team player
Contribute to the overall success of the company by performing all assigned duties in a professional, timely, and accurate manner.
Education:
- 3-5 years related experience or any equivalent combination of education, training, and experience.
- AAS or equivalent in a Product Design/Mechanical Engineering discipline and be experienced in product development.
- 3-5yrs experience with Tool Designing, Part Design using SolidWorks® 3D CAD.
- Plastics IM, EBM, ISBM, & IBM part design experience is desirable.
Knowledge, Skills, and Abilities:
- Experience in medium/high volume Medical, Pharmaceutical or Food Industry
- Proven experience in Mechanical, Plastics/Materials Engineering and tooling
- Experience of plastic injection mold tooling and equipment troubleshooting
- Experience of polymer parts design for quality molding (design for manufacture)
Standard Health, Dental, Vision Benefits.
Generous PTO.
401K Match.